Powder coating is a type of coating that is applied as a free-flowing, dry powder. The main difference between a conventional liquid paint and a powder coating is that the powder coating does not require a solvent to keep the binder and filler parts in a liquid suspension form. The coating is typically applied electrostatically and is then cured under heat to allow it to flow and form a "skin." The powder may be a thermoplastic or a thermoset polymer. It is usually used to create a hard finish that is tougher than conventional paint

Heavy-duty production tool with cost-reducing long life technology. Ideal for production environments cutting mild steel, stainless and aluminum up to 75 mm (3") thick Plasma cutting provides an optimal mix of cut quality, productivity and operating cost for mild steel, stainless and aluminum across a wide range of thickness at a competitive capital equipment price. Plasma does an excellent job on gauge materials, with very precise cut quality and virtually no material warpage.

Sandblasting is propelling very fine bits of sand at high-velocity to clean or etch a surface. Sand Blasting process helps us to remove oil and rust layers on the surface of the product which ensures quality in surface coating

The acronym `Laser' stands for Light Amplification by Stimulated Emission of Radiation. Laser cutting machines use laser technology to cut sheet metal. The laser beam is created in the laser resonator/generator of machine which is delivered cutting head. The cutting head is the central component of the laser cutting system and is located at the end of beam delivery where the laser beam is focused thru the lens.   The CNC laser cutting machine is used to cut metals such as Mild Steel, Stainless Steel and Aluminum with high precision and speed. Laser provides excellent cut quality and productivity on material less than 6 mm. Laser technology has high capital equipment, running and maintenance costs, therefore a high level of business volume is required to pay back the cost of the equipment.   Our expert team of programmers and operators at each manufacturing location are geared up for execution of complex component laser cutting. With input as a drawings or a finished sample part provided by customer.   The 5 axis (3D) Laser cutting : Enables processing of very large work pieces without re-positioning them. More than one station can be simultaneously used. high precision throughout the volume. Head high precision with no backlash / wear. Extremely effective in manufacturing of sheet metal automobile parts viz. Tractor fender, Door frame, Aluminum side panel, Off-road vehicle body side, Van bumper, Aluminum bonnet, etc.

Gas Metal Arc Welding (GMAW) is frequently referred to as MIG welding. MIG welding is a commonly used high deposition rate welding process. Wire is continuously fed from a spool. MIG welding is therefore referred to as a semiautomatic welding process. MIG Welding Benefits : All position capability Higher deposition rates than SMAW Less operator skill required Long welds can be made without starts and stops Minimal post weld cleaning is required

In Oxyfuel cutting fuel gases and oxygen are used to cut sheet steel. Oxy-fuel cutting is a chemical reaction between pure oxygen and steel to form iron oxide. Only metals whose oxides have a lower melting point than the base metal itself can be cut with this process. Hence, only low carbon steel and some low alloys meet the above condition and can be cut effectively with the Oxy-fuel process. It can be best used for thickness of around 40 mm.

Get in touch with us, if you are looking for obtaining reliable solutions for Machining - Boring & milling. CNC Machining operation is one of the requisites of high end application of steel components that are intended to ensure : CNC Boring operation provides operational flexibility and precision. It offers exceptional versatility, enhanced productivity benefits, extensive customisation. Good Aesthetics (machining provides a superior finish to a surface) Safety during handling (accident free handling) Perfect matching of 2 mating parts fitted with a groove for housing a rubber gasket ( e.g. flame path of a spigot joint of a flameproof enclosure, flanges of pipes that are subjected to a very high contained fluid pressure Reduction of wear and tear in a reciprocating motion Frictionless motion of rotary parts In reduction / incrementing speed from one form to another (e.g. gear box) CNC machining of a surface can improve the surface finish to a Ra value of 0.05 microns A milling machine is a machine tool used to machine solid materials. Unlike a drill press, in which the workpiece is held stationary and the drill is moved vertically to penetrate the material, milling also involves movement of the workpiece against the rotating cutter, the latter of which is able to cut on its flanks as well as its tip. Workpiece and cutter movement are precisely controlled to less than 0.001 in (0.025 mm), usually by means of precision ground slides and leadscrews or analogous technology. Milling machines adds precision to the fabricated assemblies. Boring machines is a device for producing smooth and accurate holes in a workpiece by enlarging existing holes with a bore, which may bear a single cutting tip of steel, cemented carbide, or diamond or may be a small grinding wheel. Single-point tools, gripped in a boring head attached to a rotating spindle, are moved circularly against the sides of the existing holes. The diameter of the hole swept out by the tool is controlled by adjustment of the boring head.   CNC Boring operation provides operational flexibility and precision. It offers exceptional versatility, enhanced productivity benefits, extensive customisation.

Process of Sheet steel fabrication includes manufacturing process of sheet steel parts right from their design to finished assemblies. The above process encompasses three essential areas design & development, production and fabrication. We have state of the art machinery, high capacity material handling cranes, latest software tools and skilled work force to produce best results in each of these there areas. With these facilities we can manufacture sheet steel fabricated assemblies from few Kgs. to few tens of tons. Design & Development : The 5 axis (3D) Laser cutting Enables processing of very large work pieces without re-positioning them. More than one station can be simultaneously used. high precision throughout the volume. Head high precision with no backlash / wear. Extremely effective in manufacturing of sheet metal automobile parts viz. Tractor fender, Door frame, Aluminum side panel, Off-road vehicle body side, Van bumper, Aluminum bonnet, etc. Advance software tools are used to create 3D model of product as required by the customer. These are then unfolded with software to get developed drawings of flat product. These drawings are then processing through programs of CNC laser cutting machines and CNC bending machines. We use software tools like Autocad, Radan 3D design, Radan BendCNC, Radan Nesting and Trumpf Tops100 for Laser cutting and Bending operations. Usage of these software tools enable us to cut and shape precision components with minimal wastage and faster speed. In turn we can supply products faster and economical Production : With the aid of software programs, parts are cut in laser cutting machines.Laser cutting machines, then cut parts with extremely low tolerance levels. These parts then pass through the process of shaping i.e. they are then bent using CNC press brakes. In some cases, parts are punched in CNC Turret Punch Presses. Fabrication : After cutting and bending/punching processes various parts of assembly are sent for fabrication where they are joined by riveting, welding or screwing. This is another critical area for sheet steel fabricators, as smallest deviation from tolerance limit can cause wastage of entire assembly. To add precision we deploy out of box tools such as Demmeler modular fixtures, welding robots, etc.

The acronym `Laser' stands for Light Amplification by Stimulated Emission of Radiation. Laser cutting machines use laser technology to cut sheet metal. The laser beam is created in the laser resonator/generator of machine which is delivered cutting head. The cutting head is the central component of the laser cutting system and is located at the end of beam delivery where the laser beam is focused thru the lens.   The CNC laser cutting machine is used to cut metals such as Mild Steel, Stainless Steel and Aluminum with high precision and speed. Laser provides excellent cut quality and productivity on material less than 6 mm. Laser technology has high capital equipment, running and maintenance costs, therefore a high level of business volume is required to pay back the cost of the equipment.   Our expert team of programmers and operators at each manufacturing location are geared up for execution of complex component laser cutting. With input as a drawings or a finished sample part provided by customer.   The 5 axis (3D) Laser cutting : Enables processing of very large work pieces without re-positioning them. More than one station can be simultaneously used. high precision throughout the volume. Head high precision with no backlash / wear. Extremely effective in manufacturing of sheet metal automobile parts viz. Tractor fender, Door frame, Aluminum side panel, Off-road vehicle body side, Van bumper, Aluminum bonnet, etc.

Heavy-duty production tool with cost-reducing long life technology. Ideal for production environments cutting mild steel, stainless and aluminum up to 75 mm (3") thick Plasma cutting provides an optimal mix of cut quality, productivity and operating cost for mild steel, stainless and aluminum across a wide range of thickness at a competitive capital equipment price. Plasma does an excellent job on gauge materials, with very precise cut quality and virtually no material warpage.

In Oxyfuel cutting fuel gases and oxygen are used to cut sheet steel. Oxy-fuel cutting is a chemical reaction between pure oxygen and steel to form iron oxide. Only metals whose oxides have a lower melting point than the base metal itself can be cut with this process. Hence, only low carbon steel and some low alloys meet the above condition and can be cut effectively with the Oxy-fuel process. It can be best used for thickness of around 40 mm.