Fabrication Services

Process of Sheet steel fabrication includes manufacturing process of sheet steel parts right from their design to finished assemblies. The above process encompasses three essential areas design & development,production and fabrication. We have state of the art machinery, high capacity material handling cranes, latest software tools and skilled work force to produce best results in each of these there areas. With these facilities we can manufacture sheet steel fabricated assemblies from few Kgs. to few tens of tons.
Design & Development :

• The 5 axis (3D) Laser cutting Enables processing of very large work pieces without re-positioning them. More than one station can be simultaneously used. high precision throughout the volume. Head high precision with no backlash / wear.
• Extremely effective in manufacturing of sheet metal automobile parts viz. Tractor fender, Door frame, Aluminum side panel, Off-road vehicle body side, Van bumper, Aluminum bonnet, etc. Advance software tools are used to create 3D model of product as required by the customer. These are then unfolded with software to get developed drawings of flat product.
• These drawings are then processing through programs of CNC laser cutting machines and CNC bending machines. We use software tools like Autocad, Radan 3D design, Radan BendCNC, Radan Nesting and Trumpf Tops100 for Laser cutting and Bending operations.
• Usage of these software tools enable us to cut and shape precision components with minimal wastage and faster speed. In turn we can supply products faster and economical

Production :
With the aid of software programs, parts are cut in laser cutting machines.Laser cutting machines, then cut parts with extremely low tolerance levels. These parts then pass through the process of shaping i.e. they are then bent using CNC press brakes. In some cases, parts are punched in CNC Turret Punch Presses.
Fabrication :
After cutting and bending/punching processes various parts of assembly are sent for fabrication where they are joined by riveting, welding or screwing. This is another critical area for sheet steel fabricators, as smallest deviation from tolerance limit can cause wastage of entire assembly. To add precision we deploy out of box tools such as Demmeler modular fixtures, welding robots, etc.