Simulation software is based on the process of modeling a real phenomenon with a set of mathematical formulas. It is, essentially, a program that allows the user to observe an operation through simulation without actually performing that operation
Process application improvementPaint defect analysis and troubleshooting, New paint shops in line process improvementNew model/Parts developmentMaterials changeover in existing paint shopsSupport for paint application documentationOEM approvals of new materialsColor addition and improvementTechnical support for production
Incorrect spraying viscosity, spraying technique, flash-off times between coats, and film thicknessesdefective spray gun set upincorrect spraying pressuretemperature of paint, substrate orspraybooth too lowincorrect choice of hardeners and thinners.
Topcoat not sufficiently curedexcessive film thickness, drying time too shortuse of unsuitable thinnerincorrect hardener mixing ratiowrong hardener used.
INSUFFICIENT DRYING OF PRIMER FILLERSolvent or air trapped in film, which then escapes leaving pop marks due to incorrect spraying viscosity, spraying pressure, flash-off times and drying timesIncorrect choice of hardeners and thinnersFilm build too highWrong spraying technique
NCORRECT SPRAYING PRESSURE OR VISCOSITY, SPRAYING TECHNIQUE OR APPLICATION TEMPERATUREUnsuitable combination of solvents or low quality solventsInsufficient sanding of substrateIncorrect spray gun set upExcessive temperature
Area where topcoat was sanded through to substrate not isolatedisolated with unsuitable filler/primerfiller/primer incorrectly appliedinsufficient drying of substrat.
RESIDUE OF SANDING WATER IN CORNERS, EDGES, REBATES AND BELOW DECORATIVE STRIPSContaminated air supplyInsufficient isolation of polyestersAir humidity too highWaterborne products not completely flashed off/cured
OCCURS WHEN CHEMICAL REACTION TAKES PLACE BETWEEN TWO INCOMPATIBLE SUBSTRATESHigh film buildsOvercoating an uncured substrateWet-on-wet system combined with incorrect hardener/thinne
CHEMICALS RELEASED INTO ATMOSPHERE REACTING WITH HYDROCARBONS IN THE AIRVisible as rain drops on surface in areas where mixture is strongCan cause unrepairable damage
Robspray offer wide range of services for spray robot programming and works closely with several leading robot companies to support their automation solutions to customers. Our service supports for complete range for surface plastic , metal and wood with manual spray guns or atomizer with single or multiple robots station for basecoat solid coat , clear coat station for automotive and general industries.