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Our Products
Our product range contains a wide range of Bin Blender, Double Cone Blender, Vee Blender and Octagonal Blender
One of the perfect example of batch blending where sized granules collected in a container, docked to the blender arm, clamped, lifted from a single end and tumbled for the pre-validated time.
The low shear blending action prevents excessive fines or changes to particle shape or size. Fast loading, complete discharge, short cycle time, low powder requirement and minimum maintenance are some of the features.
Conta blending improves efficiency compared to conventional blenders because of mixing in the diagonal and eccentric planes.
Enormous flexibility different capacity of bins (for e.g. 200 Ltrs., 400 Ltrs., 600 Ltrs.) can be docked in the single fork of the same conta blender. Also various shapes of bin can be accommodated. (For eg: You could dock an Octagonal / V Shaped Blender body in the same arm of the Conta bin)
The arm of the bin blender does not have any nylon rollers or pins. It is a simple sliding system with a wedge arrangement for resting.
The double cone blender consists of two cone shaped sections with 45 slope. The cone section is welded at their wide ends to a Centre band. The blender is mounted between two trunnions that permits the unit to tumble end over end. In operation, material is loaded to a fill level of 50 to 60% of the blenders capacity. The blender tumbles and the material in the vessel spreads out. The transition area at the band between the cones prevents the material from siding along the inner wall and instead causes the material to fold over itself this provides gentle mixing with only very slight shear. The blender is ideal for powders of granules that degrade by attrition. The smooth transition area in the vessel also simplifies cleaning because there are no areas to trap particles and cross-contaminate batches. Contra rotary baffles with mechanicals seals of both ends can be provided for critical mixing applications.
Vee Blender consists of two large diameter pipes cut to 80 angle and welded together to form a V shaped body. Inlets are located on top of the body, outlet is at the bottom of V point where there is transition from an elliptical to cylindrical discharge port.
In operation, material is loaded to a fill level of 50 to 60% of the blender capacity. The Unit tumbles end over end like the double cone blender, but the mixing action is different because of the body shape. As the body tumbles, the material continuously splits and recombines with the mixing occurring as the material free falls randomly inside the body. Mixing is achieved in 5 to 15 minutes with better homogeneity.
The free falling action combined with increased frictional contact between the material and the bodys long straight sides result in slightly less gentle mixing, can create slight shear, producing some particle size reduction through attrition. The blender is suited to most powders and is widely used in the pharmaceutical industries.
Provision for pin type intensifier bar is used for breaking soft, friable agglomerates, which are found in raw materials or formed during blending to ensure an intimated blend minor additives are used.
Based on the body shape, an octagonal blender is designed to process a large volume of material i.e. batch size of around 80 of blender volume. The geometry of the body about the pivot axis ensurescompactness and lesser consumption of powder. A full size the window is provided for baffle assemble and visual inspection after the cleaning operation. Internal baffles (plate/pipe section) are provided to break the lumps formed due to excessive moisture during mixing. Contra rotary baffle with mechanical seals at both ends can be provided for critical mixing application. Most ideal for lubrication of granules and homogenization of multiple batches into single batch.
Powder charging can be done by any of the three methods:
Ashish Ingle (Saan Engineers Pvt Ltd)
R-841 Ttc Midc Rabale rn Belapur Road rnrabale, Kalwa, Thane, Maharashtra, India
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