Other Products / Services #233896

We are manufacturing pressed components to meet the requirement of our clients coming from diverse industries. Our clients need to details us the technical specification and we promise the fabrication of the components as the specifications detailed to us within a committed time frame. Finishing techniques include bead and shot blasting, polishing, painting, pickling and passivating.

We bring high precision heat exchangers that are used to transfer heat from one medium to another. These heat exchangers are highly efficient in recovery of heat without an accompanying phase change. Be it fluids, gases, steam or vapors, these heat exchangers are effective in carrying out the heat recovery.

The above products can be made by different material such as special material such as Monel, Inconel, Incoloy, Hastelloy stainless steel, duplex stainless etc. ( 304, 304L, 316, 316L, etc.) and their cladding steels, carbon steel and other alloys with lead cladding etc.). At the same time, qualified ASME welder, ripe process technology and advanced facility is a basic condition to guarantee the requirement in according with the clients.

We bring high precision heat exchangers that are used to transfer heat from one medium to another. These heat exchangers are highly efficient in recovery of heat without an accompanying phase change. Be it fluids, gases, steam or vapors, these heat exchangers are effective in carrying out the heat recovery. The above products can be made by different material such as special material such as Monel, Inconel, Incoloy, Hastelloy stainless steel, duplex stainless etc. ( 304, 304L, 316, 316L, etc.) and their cladding steels, carbon steel and other alloys with lead cladding etc.). At the same time, qualified ASME welder, ripe process technology and advanced facility is a basic condition to guarantee the requirement in according with the clients. We offer various types of Heat Exchangers like : Fixed Tube Sheet Heat Exchanger Kettle Type Reboiler Heat Exchanger Floating Tube sheets Heat Exchanger Any Type of Tube bundle Heat Exchanger Shell and Tube Heat Exchangerthat consists of a series of round/ finned tubes, through which one of the fluids runs and the second fluid runs over the round/ finned tubes to be heated or cooled. Plate heat exchanger that is more advanced and more effective than the shell and tube heat exchanger. These are used in HVAC applications and refrigeration, and differ in the types of plates and the configurations of those plates. Regenerative heat exchanger that is used to warm the fluids to be used in the process and the same type of fluid is used either side of the heat exchanger. Dynamic heat exchangers that are commonly used for heating or cooling of high viscosity products, crystallization processes, evaporation and other high fouling applications.

equipped with latest machineries and having an working area up to the mark pays way to fabricate equipments out of exotic metals like titanium, tantalum, nickel, hastelloy b'&c, monel, inconel, stainless steel & other special alloys.
satyam designs and manufacturers the reactors for chemical and pharmaceutical application field.

• we follow asme section viii div-i for designing of vessels and section ix for welding qualification procedure, electrode selection for all the applications.
• our capability lies to domain manufacture of vessels upto 10 ton weight and capacities upto 50kl, height upto 7m and diameter large upto 4 metre.
• we fabricate the vessels with materials like mild steel and stainless steel upto the exotic materials like titanium and hastelloy.
• limpet, jacket, dimpled jacket
• manually polished upto 300 grit and are electro polished to the required grit from our existing vendors for electro polish.
• also meeting's-cgmp' standards and stringent requirements of international regulatory bodies like usfda, ukmca, tga etc.
• 'internal surface finish' up to 600 grits with mechanical / electro-polishing having service-free internals to avoid contamination and facilitate thorough cleaning during product changeovers.
• pre-insulation for hot and cold service with removable ss 304 cladding.
• offered with various types of agitators such as anchor, turbine, mig, hydrofoil, propeller, helical and contra mixer etc.
• the nozzle & the reflux line connections can be provided with sanitary triclamp, din, sims idf or flange ends as specified by the user.

desired requirements :

• compact dimensionally
• sufficient reduction in batch time
• well constructed i.e. Mechanical workmanship
• cgmp norms to be fulfilled
• robust mechanical design
• efficient sealing system
• low powered.
• enquiry data sheet for agitator

Ribbon Blendersare best suited for mixing, granulation and homogenizing batch process. It handles a range of applications from all types of powders including free flowing to cohesive and moist powders, bulk dry materials to wet cakes and slurries.

Ribbon Blenders are very sturdy and robust. They consists of a conical Vessel with dished / flat head. The central agitator shaft is driven from top end with gear reducer.

A double helical ribbon agitator in the vessel moves the product upward along the outer wall and releases it downward into cavities developed in the middle, simultaneously material is horizontally distributed by the mixing arm and is optimally homogenized.

Mixing time is depending on the agitator speed. In general mixing time is three to four times shorter than the mixers working with a rotating screw.

The drive and bearings are kept outside of the vessel, no gears or seals in the product compartment. The rotating central agitator shaft does not have bottom bearing support there by eliminating any dead spots or difficult areas to clean and there is no danger of product contamination. Discharge of the product is fast and simple as full bore open.

Design Options:

Models with single or double helix. Net capacities for 20 to 25000 litres. IVarious Material and surface treatment available depending upon product characteristics Cutting rotors for breaking down of agglomerates Liquid adding by ISP system. Heating Cooling jackets with insulation

Our main product range covers Aluminum Air-Pressure Tanks, water vessels and oil tanks. The aluminium water and oil tanks are custom-built according to the individual customer's necessities for size, volume, design and reliability.

The railway industry constantly demands more and more quality and greater security, and this makes aluminium the ideal main raw material for pressure vessels.

Our clients give us their requirements concerning volume and pressure and we design and manufacture the tanks specifically for them.

Our continuous research in new technologies makes it possible to compare the aluminium tanks against other materials used for vessels, and so understand the distinct advantages aluminium vessels can provide :

Lightweight tank and vessel solutions - offered by the high aluminium technology Economic - up to 50% weight reduction compared to other materials Safety - no corrosion, no rust flakes in the system. 100% recyclable

Chimneys, which form the last component of the system using fuel, such as boilers, plays a vital role in maintaining efficiency. Satyam manufactures Carbon Steel, Stainless Steel, SA516 Gr.60/70 Chimneys as per requirement. Our chimneys discharge fluid gases produced in the boiler, furnaces as a result of fuel combustion. These Chimneys discharge fuel gases to such a height so that they do not create a nuisance to the surrounding environments, generally as per the recommendation of pollution control board norms.

Available in various heights, diameters and thickness, these chimneys are self-supported or guy rope supported. Provided with base plate, ladder, lightning arrestor & flanges, these chimneys are mostly used in Boiler Exhaust, Generator Exhaust or Gas exhaust in Chemical plants and for removal of harmful gases/fumes from the process.

Designs and manufactures Chimneys that are most safe and durable. These are designed to provide easiest and simpler installations. With continuous innovations, we design our range of Industrial Chimneys, in accordance to the set international standards. The designs and construction standards of chimney is as per IS: 6533.

We manufacture manholes that are made from stainless steel & carbon Steel that are durable as well as aesthetic also. We also make these as per the customers specifications in a variety of other shapes and designs with DAVIT arrangement also.

We manufacture high quality Venturi Tubes in strict accordance with ASME MFC-3M, BS-1042 and ISO-5167 standards. These tubes give constant accuracy and provide the users with +/- 1.0 % uncertainty of discharge coefficient. These tubes are easy on maintenance and are effectively used in air, water, vapor, steam, gas, chemical substances, sludge and slurry applications. Owing to their excellent construction, these venturi tubes are highly demanded.

We manufacture the Venturies in carbon steel, alloy steel like Gr.11, Gr.22 and Gr.91 & stainless steel material.

Features : These can be used for slurries and dirty fluids. These possess a high pressure recovery. These have low installation costs and are less prone to erosion. Very easy to install and can be installed vertically or horizontally. Being highly durable, they last longer as there are no rotary devices. We manufacture Venturi Tubes in 2 types :Machined Type Venturi Tube : 1 inch to 8 inch SizeFabricated Type Venturi Tube : Above 8 inch size.

Satyam provide a diverse range of scrubbers which are designed and manufactured for a range of applications for air pollution control in the on- and offshore petrochemical, pharmaceutical, oil and gas, paper, food, nuclear power, cryogenic, and bio technology industries. This includes removing particulates and/or gases from industrial exhaust streams. Product types include gas scrubbers, air scrubbers and chemical scrubbers

Our scrubber products are one of the main devices which help to control gas emissions and in particular acid gases, therefore contributing to a cleaner, safer environment. We design all our scrubber products according to client specifications and can include compartmented designs in a range of materials.

All of our scrubbers are fully welded and tested during the manufacturing process to ensure our highest quality standards are met. Non-Destructive Testing (NDT) includes Leak Test, Hydraulic Pressure Test, Vacuum Test, Heat Treatment and Proof Load Test. Finishing techniques include bead and shot blasting, polishing, painting, pickling and passivating, and products can be glass or rubber lined.

Satyam pipelines are used in specialist applications in several industries and include a range of options such as socket welds, butt welds and compression fittings. Manufactured using a range of premium-quality materials, we can make all pipelines to suit your individual requirements and specifications for the handling of liquids and gases, and many other operations.

Our pipeline products are suitable for any application where very high standards are required to ensure superlative quality. Satyam pipelines are used on- and offshore in the petrochemical, pharmaceutical, oil and gas, paper, food, nuclear power, sub-sea, cryogenic, and bio technology industries, and are fully welded with either manual or automated welding processes. Most sizes can be accommodated but please dont hesitate to contact us and make an enquiry if you would like to know more.

We are happy to supply one-off products or batches, according to your specific needs. All of our piping systems are hygienic and our expert team of designers, welders and craftsmen have specialist knowledge of stainless steel and high alloys resistant to corrosion and high temperatures. We make sure that we select the appropriate material in order to avoid chemical interactions with your processes and also provide insulation and instrumentation services.

Post welding, our pipelines are fully inspected and tested via a range of Non-Destructive Testing (NDT) processes including Leak Test, Hydraulic Pressure Test and Vacuum Test. Finishing techniques include bead and shot blasting, polishing, painting, pickling and passivating, as well as being glass or rubber lined.

We are Fabricating and supplying Titanium Equipments and it's components as per customer drawing and specifications. The Equipments and components are like Heat Exchanger, Chemical storage tank, Heating & Cooling Coil, Thermowell, Flange, Fasteners, etc.

Material :

Gr.1, Gr.2, Gr.3, Gr.5, Gr.7, Gr.9, Gr.12, 6Al-4V, 6Al-4V ELI

Application :

This superalloy is used in a variety of industries such as aerospace, chemical processing, marine engineering, pollution-control equipment, and nuclear reactors

We Fabricate Aluminium Equipments as per our customers requirements. Lightweight tank and vessel solutions - offered by the high aluminium technology. Economic - up to 50% weight reduction compared to other materials. Safety - no corrosion, no rust flakes in the system 100% recyclable.

We offer stainless steel products ( 300 & 400 series), which serve the application needs of both domestic and international markets. Use of superior quality steel, which is procured from reliable vendors provide required durability and longer life to our product range. We offer.

	Stainless steel chemical processing equipments.
	Stainless steel Structures.
	Stainless steel Railing

We offerMachined Flanges Fabricationservices to our clients. These are executed within a stipulated time frame. From stainless steel to aluminum or galvanized steel, all structures are designed and built to suit our client's requirement.

We are manufacturing pressed components to meet the requirement of our clients coming from diverse industries. Our clients need to details us the technical specification and we promise the fabrication of the components as the specifications detailed to us within a committed time frame. Finishing techniques include bead and shot blasting, polishing, painting, pickling and passivating.

Our pressed components are variedly used in following areas :

Automobile Industries Aerospace Chemical Processing Plants