Shubh Laxmi Machine Tools

Wadhwan, Surendranagar, Gujarat

Mini Bay (mini tramp oil separator)

Filters23 India’s mini tramp oil separator is a compact and portable version of a tramp oil separator designed for smaller-scale applications or where space constraints are a concern. These devices are typically used in machine shops, small manufacturing facilities, or laboratory settings where there is a need to remove tramp oils from coolant or other liquids but without the space or volume requirements of larger industrial systems.

Here are some key features and considerations related to mini tramp oil separators:

Compact Size: Mini tramp oil separators are smaller in size compared to their industrial counterparts. They are designed to be more portable and fit into tight spaces, making them suitable for smaller workshops or laboratories.

Lower Capacity: These separators have a lower processing capacity compared to larger systems. They are ideal for situations where the volume of tramp oil to be removed is relatively small.

Simplicity: Mini tramp oil separators are often simple in design and easy to operate. They may use mechanisms such as belt skimmers, disk skimmers, or coalescing plates to remove tramp oil from the liquid.

Portable: Due to their compact size, mini tramp oil separators can be moved easily from one machine to another or from one location to another within a facility.

Manual or Semi-Automatic Operation: Depending on the specific model, mini tramp oil separators may offer manual or semi-automatic operation. Some may require periodic monitoring and manual adjustment, while others have automated features for tramp oil removal.

Maintenance: Like larger tramp oil separators, mini versions require regular maintenance to clean or dispose of the collected tramp oil. Maintenance intervals are typically shorter due to the smaller capacity.

Affordability: Mini tramp oil separators are often more affordable than larger industrial models, making them a cost-effective choice for smaller operations with limited budgets.

Applications: These separators are suitable for various applications, including small machining operations, benchtop lathes, 3D printing machines, and other equipment that uses coolants or cutting fluids.

When selecting a mini tramp oil separator, consider factors such as the volume of tramp oil generated, the type of coolant or liquid involved, the available space, and the level of automation desired. It's important to choose a separator that matches the specific needs of your application to ensure efficient tramp oil removal and maintenance of the liquid's quality.

Big Bay (tramp oil separator)

Filters23 India Pvt Ltd `s tramp oil separator, also known as an oil skimmer or oil separator, is a device used in industrial settings to remove unwanted oils, such as tramp oil, from coolant or wastewater. Tramp oil is oil that contaminates machine coolant, typically in metalworking or machining processes. It can come from various sources, including leaking hydraulic systems, lubricants, or residues from machining operations. Removing tramp oil is essential to maintain the quality and effectiveness of coolants and prevent issues like bacterial growth, reduced tool life, and poor surface finish in machining operations.

Here's how a tramp oil separator typically works:

Skimming Mechanism: Tramp oil separators are equipped with a skimming mechanism that comes into contact with the contaminated liquid. The skimming mechanism is designed to be selective, picking up and removing the floating tramp oil while leaving the coolant or wastewater behind.

Floating Oil Collection: As the skimming mechanism operates, it collects the tramp oil that naturally floats on the surface of the liquid. This oil can be in the form of a thin film or droplets.

Separation: Once collected, the tramp oil is separated from the liquid coolant or wastewater. This separation can occur through various means, depending on the design of the tramp oil separator. Common separation methods include gravity separation, coalescence, or the use of special materials that repel water but attract oil.

Oil Collection and Disposal: The separated tramp oil is typically directed into a collection container or reservoir for later disposal or recycling. Some tramp oil separators can automatically pump the collected oil to a separate storage tank.

Cleaned Liquid: The cleaned coolant or wastewater, now free of tramp oil, can be returned to the machining process or discharged as needed.

Key features and benefits of tramp oil separators include:

Improved Coolant Quality: By removing tramp oil, these separators help maintain the integrity of coolant, which is critical for machining processes' performance and tool life.

Reduced Environmental Impact: Proper disposal or recycling of the collected tramp oil minimizes environmental contamination.

Cost Savings: Longer coolant life and reduced tool wear translate into cost savings for maintenance and replacement.

Ease of Maintenance: Tramp oil separators are generally easy to maintain, with minimal downtime for cleaning and servicing.

Tramp oil separators come in various sizes and configurations to suit different industrial applications and coolant systems. The choice of a specific tramp oil separator depends on factors such as the volume of coolant, type of contaminants, and the desired level of automation for oil removal.