Mumbai, Maharashtra, India
Our Products
| The Problems: Problem of Oil / Grease Pollution in Effluent:Oil Pollution in effluent, oil - grease contamination is mainly caused due to Washing / Cleaning of Mill/ Machineries in Plant. The escaped Oil & Grease to ETP crosses the maximum permissible limit in the final effluent. Its protective layer in the effluent channel inhibits the exposure of biodegradable effluents to the atmosphere. As a result, the BOD of incoming effluent to ETP is also more than desirable incurring additional cost of aeration. Often, the ETP aeration system in the majority of mills / industries does not operate as desired. Consequently the effluents leaving the factory invariably contains higher ppm of oil and BOD levels higher than permissible. The problem is more serious for the mills, where the effluent/ water is used either for irrigation purpose or discharged in the inland rivers. | |||||||||||||||||
| I) Oil Skimmer, the Best Solution:To Solve this problem of Oil Pollution right at the source of contamination, we have designed & successfully commissioned Oil Skimmers with especial designed oil catch pits in effluent channel. This method, while controlling the pollution also enables the factory to reuse the recovered Oil, for general lubrication purposes like conveyors rollers; guides; press plates; chain / sprocket gears and weather proofing of spares and also as fuel for boiler firing. More than 100 Factories have installed Oil Skimmers in India. The cost of installation as a result of saving in oil consumption due to recovered oil in 100 days is paid out and at the same time brought down the ppm level below the limits set by CPCB Norms.
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The Hydrocyclone based Bagacillo Separator is installed for MJ degritting and crush remival after DSM screen and before weighment for obvious advantages of low cost, high return on investments. Our latest design is very effiecient, economical and designed for capacities 1850 TCD to 10, 000 TCD Plants, with complete construction in SS 304/SS 316. Our sophisticated engineering ensures longer life, leak proof operation seasons after season and Nil maintenance by virtue of no moving parts and guaranteed removal of grit and bagacillo from screen juice.
PROCESS ADVANTAGES:
a) Guaranteed removal of fine grit Bagacillo 10, 000 kgs / 100 TCH / Day.b) Bagacillo content in juice not exceeding 1.5 - 2gm / litre.c) Increased efficiency of clarification / JH / Evaporator, hence permitting higher through put.d) Improved recovery of sugar due to less mud volume.e) Less load on Rotary Filter due to reduction in mud volume.f) Less steam consumption due to better heat transfer as less scaling in tubes.g) Less consumption of SO2, lime, viscosity reducer and other chemicals due to less bagacillo in MJ thereby eliminating colouring salts during Juice Boiling.h) Improved Crystallisation in Pans and reduced choking in Centrifuges.
ECONOMIC BENEFITS:
1) Production of sparkling white sugar, additional revenues due to higher selling price.
2) Extra revenues of Rs. 5000/- pe day (3000 TCD) on sales of Bagasse, saved from mud.
3) Lower production cost due to savings of chemical, steam and less mechanical damages of pumps impellers / screens and less maintenance of machines and equipments.
4) Higher sugar production due to sugar saved in press mud.
5) Quick payout of full investment in 50 to 60 days of crushing on account of 1 to 4.
