Other Products / Services #4492644

In the Monorail type Shot Blasting Machine, comes with Manual movement or Motorised movement of hangers into Blasting cabin. The movement of hangers through the machine is achieved by a Transport system moving in intervals continuously. With the advantage of number of hangers, loading and unloading of castings becomes easy and can be carried out while the machine is in operation. The doors are provided with Hydro Pneumatic system, which makes the door to open when the cycle is completed and the hanger movement is ejected by this arrangemement. Until and otherwise the blasting is stopped, the door will not open and after closing of door only blasting starts, which makes safety to the working of the machine. During the blasting cycle, the hangers are placed in two positions, which makes the efficient cleaning of the casting.

The Shots separation is done in two stages. First stage by means of magnetic drum and the second stage by means of Air distribution system. The Magnetic drum separates the shots and dust in two levels. In the first level, the shots are evenly distributed with the heh of a screw feeding system by which most of the shots are separated and fed to the Air distribution system. The shots which are not picked up by the first level of the Magnetic drum goes to the second level for separation the shots are directed to the machine and the dust is collected separately.

In - house design and manufacture of Shot Blasting control panel is a stand alone system consisting of Motor circuits for blasting units, bucket elevator, hook spinning, Motorised movement of the hangers and I. D Fan etc., These are enclosed in a sheet metal enclosure of highest quality. The operator interface, push button, selector switches, indicators, meters etc., are located ergonomically on the front door of the control panel for , easy operation. Optional features for operator inteiface includes mimic panel having dual colour LED lamps and LCD `il message display unit. The control equence are designed either using hardwired relay logic or state of art Programmable Logic Controller [PLC] depending upon the Application requirement.

Line Aerator are simple robust and dependable to Modern Engineering Practise.Specially designed for continuous duty for aerating the prepared sand Aeration takes place by means of two high speed rotors.The Rotors blades are lined with resistant plastic material.The inner side of Line Aerators are lined with high wear resistant rubber material.Sand are scooped from the conveyor by the rotor blades and thrown against the chains fixed on the opposite side of the rotors.

Lump breaker are simple robust and dependable to Modern Engineering Practise.Specially designed for continuous duty for breaking the lumbs present in the return andBreaking takes place by high speed rotors.The Rotors blades are lined with high wear resistant material.The inner side of Lumb breakers are lined with high wear resistant material. Lumbs are thrown against the chains fixed on the opposite side of the rotors.

Return Sand Temperature, after the vibratory shake out in a mechanized green sand foundry is around ZOOGC. The sand temperature is highest arbacent to the metal surface and lowest away job it. The quantity of heat to be removed depends on the sand to metal ratio and the holding time of metal in the mould. The return sand temperature at the inlet of the cooled after passing through conveyor is around 1 OOOC. Mould of good quality and clean casting surface require well cooled sand.Sand Cooling requires a continuous and uniform flow to achieve the uniform flow and compensate for irregular Sand supply the sieved hot return sand is stored in a surge hopper from there; a belt transports the hot sand to the cooling conveyor which is designed with a perforated bottom plate. Fresh air is blown through the preparation holes and at the same time water is sprayed on to the sand from nozzles located above the conveyor vibrations of the conveyor and turbulence caused by the air blown through ensure that sand water mix well so that The water evaporates and the sand is cooled. The belt, the cooling conveyor and the sand spraying unit are controlled by level indicators located in the surge hopper the plant operates only if the sand in the surge hopper is between the maximum and minimum level.

SSEC Intensive Mixer provides highly efficient homogeneous mixing of sand, water and additives, in compact space with high speed stirrer and low speed rotor technology, which gives high green compression strength for the sand.

Mixing Blade mounted on output shaft of the bearing housing and coupled with the gearbox for smooth running. Periodical coating on blade surface with hard facing electrodes or with tungsten carbide brazing yields longer life. The curvature of blades ensures perfect mixing and makes it possible to discharge the entire mixed sand and keep the surface clean to receive the next quantum.

Blending Blade rotate at high speed and in opposite direction to mixing blades. Additives are perfectly mixed and sand particles are evenly coated all around.

The adaptation of a successful procedure to modern requirements of sand preparation at increased rotarySpeed and adjustable pressure.The possibility of adjustment of the Muller pressure creates the best conditions for all types of sand.

Polygonal Siever is specially designed to sieve the Moulding sand to get the quality of castings. It consists of Sieve Drum, Main Casing, Receiving Chute, Delivery Portion, Disposal chute and Drive Unit. The Sieve Drum is a fabricated one made of Flats and MMM, Channels The Sieve Drum resembles the shape of a Hexagonal Pyramid. The Receiving Chute is designed in such a way that the sand. will not chock anywhere in the walls of the chute and it will easily reach the sieving area.By the Rotary movement, the sand is sieved and also the lumps breaking operation also takes place which thereby Improves the recovery of the Return Sand.The Drive unit is through standard motor and a proper Gear unit. By coupling the Motor and Gear Box, the power is transmitted The output shape of the Gear Box is coupled with the shaft, which provides a trouble free transmission

Ladles are gear box operated, hence smooth in operation.Gears are manufactured as per international Standards.Ladles are with Bail Arm Constructions.

Ladle Preheaters are used to heat refractory lining of various sizes of Lu: and Bottom Pouring Ladles.A cowl lined with high grade refractory ramming mass is fitted on one end of the horizontal frame and the combustion air blower is mounted on the opposite end of the horizontal frame.The Ladle Preheater is fitted with a high air pressure atomizing type oil burner with sensitrol oil valve to obtain maximum drying temperature of I 000 Deg. C. The burner is fitted vertically down at the centre of the cowl. The horizontal frame can be swivelled manually on the vertical axis and locked in position ass desired.The Blower Motor is totally enclosed fan cooled suitable for 400/440 Waits, 3 Phase, 50 Cycles A.C supply.

Unique Design of in-built Sand Feed Technology.High Efficient double shell design rotary sand drier which ensures uniform sand drying.Wheels are mounted on the base frame in such a way that while rotation there will be no slippage or improper transmission of power from the gear unit to the shaft.One end of the shell is mounted in the combustion chamber and it is connected with oil tubes and blower pipelines.The inside of the shell is welded with longitudinal flights for ease of travelling and effective drying.

Pedestal Grinders are used to grind the cast pieces. At the same time two persons can grind at a time.The main body is fabricated with heavy MS section by that the vibration due to grinding will not be more.The plates side of the body is bolted with the frame for easy removal, handling and Inspection purpose.The Motor position can be adjusted up and down to get the belt tensioning. Belt guard is provided at the top of the frame for safety purpose.The grinding wheels are protected by two separate side covers for safety purpose.There is a passage at the bottom of the cover for the grounded materials to fall on to the groundPedestal Grinders can be supplied with Integral Dust Collection System

Swing frame grinders are used to grind the heavy weight castings that a man cannot be handled manually.The Swing frame grinder is fabricated from MS Section can be hanged anywhere and can be used.The bearings used are heavy duty antifriction ball bearings. The Grinding wheel is protected with the covers and the 'V' Belts with belt guards.At the front end of the grinder; two handles are welded for handling the grinders while grinding.The rear end of the grinder is mounted with heavy duty electrical motor.

Vibratory Feeder is specially designed to feed the sand from one place to another The Top frame is made of Flats and Bars which is integral with the heavy-duty eccentric shaft assembly.The base frame is specially designed to withstand heavy shots and overload.The Upper and Bottom Frames are supported on springs, which is designed in such a way that it will Transmit very less vibration effect to the base frame. The Trough vibrates with higher efficiency, which is constant over the entire area, which gives the maximum achievable capacityThe Eccentric shaft runs on heavy duty double row self aligned spherical roller bearings, which is protected from dust housing and covers.Oil tank is provided at the end of the shaft assembly to give the proper lubrication to the gears.The Total Trough will vibrate with the help of the springs mounted with the base frame and Trough, due to the vibration produced the sand particle will move from its place and it will discharge through the discharge open.

Vibratory Shake-out Machines are specialty designed to knock ojf the sand from the Mounding box.The construction is simple but rigid and dependable to Modern Engineering Practice.The Top Frames is integral with the heavy duty chute, which in turn is made integral with the heavy duty Eccentric shaft Assembly. The base frame is specially designed to withstand heavy shocks and over loads and which is provided with proper spring rests.The springs are designed in such a way that it will transmit very less vibration eject to the base frame. The Grid in which the top frame is bolted vibrates at great efficiency, which is constant over the entire area, and it will give the maximum achievable capacity.The Eccentric weights are made in such a way that it can be adjusted to meet the requirements.The bearings are protected from dust by housing and covers. Oil seals are provided to avoid sand interruption.Knockout can be supplied with High Efficiency Vibro Motors.

Fabric filter ssec provides new technology cassette type reverse air cleaning system dust collector the air is passed from outside t0 inside which ensures positive removal of dust particles.the cassettes are placed horizontally t0 have easy access for maintenance. Operation of the filter the dusty air is sent t0 the dirty air compartment from the top by way of distribution manifold.the gas travels downwards through the filter cassette placed in rows and then into clean air compartment. During dust collection, the filter cassette undergo regular cleaning by a reverse airflow system. During cleaning, the cleaning takes place for two columns of cassette at one time. This is controlled by a separate control panel. The time for blowing compressed air can be changed with the control panel.

Tumblast cleaning machine offers favourable, convincing solutions for blast cleaning of small and medium size work pieces, in batch quantities. the TB series will accommodate batch weights of 180 kg to 1360 kg. The applications of these machines are especially variable : Blast Cleaning of iron castings, precision castings, and die castings. Descaling forgings or heat-treated work pieces. Shot peening for surface compaction. Deburring of metalic (e.g. stampings) and non-metalic work pieces. Surface finishing. Attractive Price / Value ration Rugged, Compact design Ease of operation High blast cleaning performance Quick and easy replacement wear parts.

Through out the most Industrialized countries of the World, increasing environmental concerns and the costs of purchasing quality moulding sand make the recycling or reclamation of the used sand more attractive. To make acceptable moulds, several conditions of recycled sand must be achieved. The sand must be restoted to a condition where The grain size distributionThe binder content on the grainsThe presence of foreign materials and metals.The moisture content.The Temperature all meet certain standards.

The machine can be operated by simply pressing the cycle push-button when it is part of an automatic plant. When it is used as a stand alone machine. It is to be operated by means of a lever control distributor and a pedal by the operators.The Special anti-wear hard rubber coating of the surface contacting the support plate keeps the noise level below the limits allowed by law.Proper high efficiency pneumatic lifting shock absorbing devices, isolate the vibrating part from the floor preventing the vibrations being transmitted to the base.A pressure switch in the Pneumatic circuit stops the machine operation in case of low pressure inside the feeding circuit.The vibrating table can be eqippped with an "Inverter" providing a variation of the vibrating frequency to suit the compaction to the different types and sizes of moulds as well as to the types of binders used.

Ssec cold box core machines are known for the ruggedness and durability.Operates with gas cured process.

For the vertical transport of sand the bucket elevator is considered to be the most efficient and economical solution. Also it enables maximum and considerable heights to be reached with in a very restricted installation area. A measured quantity of sand is delivered to the elevator charging end of the lifting side and it is discharged when the buckets overturn at the top. The buckets are assembled on a rubber belt and it is driven buy possible drive means.Further to the above the elevators are silent and require less maintenance. The drive system is composed of standard reduction gear box and motor are connected with sprockets and pulley for drive transmission. Belt tensioning arrangement is provided at the drive end .Spacious platform arrangement is provided at drive end for the maintenance activities.