Reconditioning Process comprises the following steps :
Taking apart complete toggle system and platens consisting of the following:
- Fix Platen
- Moving Platen
- End Platen
- Ejector Assy.
- Toggle (Long)
- Toggle (Short)
- Toggle Strap
- Toggle Head
- Tie bars
Detaching the following used up components /parts:
- Pins
- Shoes
- Brass Pads
- Circlips
- PB bushes
- Allen Screws
- Steel bushes (hardened)
- Strips fixed on the bed
Assembly of toggle system / hydraulic cylinder
- Pins
- Toggle long
- Toggle short
- Toggle strap
- Steel bushes
- Toggle head
- Ejector Cylinder
- Closing Cylinder
- Tie Rods / Guide Rods
Repairing / Welding of the following damaged components for toggle system
- Toggle long
- Toggle short
- Toggle strap
Machining / Scraping off the following assemblies/components
- Shoes
- Platens
- Toggle long
- Toggle short
- Toggle strap
- Toggle head
- Hardened strips
- Strips for bed
- All cylinder injection / ejector / closing
- Steel / Steel casted parts of toggle system
- Repair of Injection / Intensification Cylinder
- Platern Machining