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Summit Engineers & Consultants Pvt. Ltd.
Nashik, Maharashtra, India
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Other Products / Services #359383

Automated Coating System

Application of adhesive chemicals on the Metal Substrates before molding rubber has been one of the trickiest issues for Metal ToRubber Bonding industry. There have been various issues related to this activity,

  • Manual labour: Inconsistent quality & Low Productivity.
  • High labour attrition due to environmental issues.
  • Limited productivity and labour issues hindering growth.
  • Very expensive imported machines impacting bottomlines.
Our Breakthrough Solutions

We at Summit Engineers & Consultants Ltd, have developed & patented automated machines for spraying primer & adhesive onto the metal components, either inside or outside surface, to the required specifications.

The machines are capable of handling different sizes and shapes of the metal components & are being used for last 8 years by many companies in this industry such as

  • Innova Rubbers, Nashik,
  • Varroc Elastomers, Aurangabad,
  • Suyog Rubbers, Nashik,

And many smaller ones.

These machines have only improved over the tim

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Automated Finishing System

Flash is the excess rubber material left on a rubber part or component after molding. Flash is the result of the rubber material or compound migrating through the mold surface finish and mating surfaces. It can be removed by tear trimming, cryogenic deflashing, tumbling, and other post molding operations. It is a common feature that every metal to rubber component has flash after molding. And it is labors, accident prone to the operator and time consuming activity. Summit has developed special machines for ID/OD cleaning by taking in to considerations your required volumes!

Two station pneumatically operated system.ID Deflashing Machine:

Cleans ID thoroughly.

Quick and effective operation.

Quick changing fixtures to accommodate different components

Adjustable stroke depending upon length of the job.

Adjustable cleaning stroke depending upon inside flash thickness.

Can accommodate job from diameter 10 mm to 100 mm.

Cycle Time < 5 sec.

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Flash Cutting Machine

Simple, compact single station system to cut the extra flash from components outer face.

Quick operation for flash removal.

Quick changing fixtures to accommodate different components.

Can accommodate job from diameter 10 mm to 100 mm.

Cycle Time < 5 sec.

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Automation Phosphating Plant

In order to automate your existing substrate cleaning and Phosphating operation, summit can support you two types of transporters, Overhead Transporter and Ground Handling Transporter.

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Swaging Machine

Particularly for the rubber-metal bonded bushes it is necessary to enhance the strength by pre-stressing, which is called swaging .Summit have developed hydraulic operated Swaging Machine to accommodate bushes up to diameter 75 mm.

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Automatic Retapping And Plug Passing Machine

During moulding rubber flash occupies the threads of components having internal threads. It then becomes very tedious to remove the flash. These machines basically perform de-flashing by controlled re-tapping Operator dependency is removed and consistency in the required quality is achieved with these machines.

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Horizontal Load Deflection Test Rig

Type of Test:Non destructive

Purpose:Radial Load Vs Deflection

Prime Mover:Compressed Air Brief Specifications: Maximum Load capacity- 1500kg Digital display of load and deflection under specific load

Options:Data Acquisition System and PC software

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Vertical Load Deflection Test Rig

Type of Test:Non destructive

Purpose:Radial Load Vs Deflection Prime Mover: Compressed Air

Brief Specifications:Maximum Load capacity- 1500kg Digital display of load and deflection under specific load

Options:Data Acquisition System and PC software

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Radial Load Fatigue Testing Machine

Type of Test:Destructive

Purpose:Understand behaviour of component under Radial load with constant displacement/ motion in cyclic pattern

Prime Mover:AC Induction Motor and hydraulic

Brief Specifications:5 HP AC Induction Motor and VFD with slider crank Mechanism to generate sinusoidal motion with Radial loading of 1500Kg through Hydraulic system

Options:Heating Chamber

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  • R. V. Mahadeokar (Summit Engineers & Consultants Pvt. Ltd.)
  • F-93, M.i.d.c. Ambad, Nashik422010, Maharashtra, India
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