Sunrise Metachem India (P) Ltd.

Bhiwadi, Rajasthan

Laser ceramic plunger tips are precision-engineered components used in die casting machines to regulate the flow of molten metal into the die cavity. Crafted from special cast steel, these tips undergo a laser hardening process that creates an extremely durable ceramic coating on the surface. This unique design not only enhances performance but also significantly extends the lifespan of the plunger tips, making them ideal for high-volume production environments.

Material and DurabilityManufactured using special cast steel, our laser ceramic plunger tips are designed for strength and endurance. The laser-hardened ceramic surface increases resistance to wear and thermal shock, ensuring longevity in demanding die casting conditions. These tips are built to withstand the extreme temperatures and pressures of molten metal, maintaining their structural integrity for a longer operational life.

Features and FunctionalityThe laser ceramic plunger tips are equipped with specially designed grooves that enhance the effectiveness of lubricants. This helps ensure smooth metal flow into the die cavity, reducing friction and extending the life of the plunger tip. Additionally, the  ceramic coating provides excellent thermal insulation, reducing heat transfer and improving the consistency of casting quality.

Key Benefits:

• Increased Longevity: With a life expectancy of 10, 000 to 20, 000 shots for tip sizes ranging from 40mm to 80mm, and 10, 000 to 15, 000 shots for sizes above 90mm, our laser ceramic plunger tips offer a significant reduction in downtime and replacement costs.

• Enhanced Lubrication Efficiency: The specially designed grooves ensure that lubricants work more effectively, minimizing friction and wear.

• Optimal Heat Management: The ceramic coating helps regulate temperature, reducing the risk of overheating and improving the consistency of the casting process.

• Improved Casting Quality: By maintaining a smooth metal flow and reducing friction, these plunger tips contribute to better surface finish and dimensional accuracy in castings.

Sizes Available:

• 40x90 M27*2

• 45x90 M27*2

• 50x90 M30*2

• 60x90 M30*2

• 70x90 M30*2

• 80x90 M36*2

• 90x90 M36*2

• 100x100 M36*2

• 110x140 M56*3

• 120x120 M56*3

Contact us today to select the right size of laser ceramic plunger tip for your die casting machine and maximize your operational efficiency.