Jodhpur, Rajasthan, India
Verified
Add Review
Our Products
Plate Cleaning Machine is used for thorough cleaning of large and heavy machine parts. Plate Cleaning Machine is suitable for shot blasting of different types of steel structures such as channels, beams, angles, plates, automobile structure, etc. Our Plate Cleaning Machine is immensely acknowledged for its robust construction, outstanding performance, less maintenance, easy operation and longer functional life.
Surface International has developed state of the art Dry and Wet Blasting Machine used to provide micro roughness on external diameter of piston rings of two wheeler and four wheelers. This controlled roughness is required to achieve adequate roughness before chrome plating or moly spray. The credit of achieving non peelable coating rests on the surface preparation. The machine entails a substantially built blast cabinet suitably reinforced & rubber lined to retard wear. A variable AC drive controlled nozzle reciprocation system is placed on the roof of the machine with four number suction blast gun strategically positioned on a jig to ensure uniform coverage of the blasting stream on the mandrel holding piston rings. The piston rings are stacked in two tiers to achieve higher output. This mandrel is mounted on a variable speed turn table & clamped by a pneumatically operated revolving center positioned on the roof of the blast cabinet. A pleated bag dust collector to remove the dust generated during blasting and an abrasive recovery system to recycle the used abrasives after segregating the usable abrasives from non-usable abrasives is standard supply with the machine. The control of the machine is through a cubical panel with all low voltage switchgears, VAC, PLC and touch screen HMI from International Reputed Brands. Sequence of operation of all motors, solenoid valves etc. are depicted on the touch screen panel. The machine is menu driven. Faults if any are visible on the touch screen. To make the machine more user friendly each blast gun is fitted with a flow control valve which gives an alarm if any nozzle is chocked. A temperature controlled heating coil is provided in the storage hopper to avoid coagulation of the abrasive media due to moisture in the air. Any drop in the level of abrasives in the storage hopper below the defined level is indicated by an alarm. All these features has made the machine a fool proof system to achieve the desired roughness on the piston rings
This machine is especially suitable for automotive, aerospace industries for shot Peening of components such as big gears, gear shafts , crank shafts, axles etc. The Shot peening intensity of 0.7mm on A Almen Strips are attained in 3 minute cycle. Entire Cabinet & Hanger is manufactured with Mn Steel to protect front wear & abrasion & thus gives a long life to the machine. The machine is suitable for a hanger drum of Size 400mmx1200mm. Four such Mn hangers are provided on an Indexing Hanger Module of 1500mm. One Hanger is at loading and unloading station while the hanger opposite to loading unloading station is the Shot Peening station. Balance two stations are idle & Air Wash Station. The Machine is provided with 3 no. Blast Wheel Strategically placed to cover the defined hanger size of 1200 mm length and 400 mm dia. Each blast wheel is powered by 15 H.P. motor and fires Ten Tons Shots per hour per wheel. All the Blast Wheels are provided with Variable A.C. Drive to control the Shot velocity while Peening. The Hanger rotation is also provided with variable A.C. drive to control rotation of the hanger. Matching Shot Recovery system is provided with Screw Conveyor, Bucket Elevator, Rotary Screen Separator, and Vibratory Classifier with Sensors to give feedback of precise working of each application. Machine is equipped with Magna valve to control the shot flow rate. The machine has an intelligent PLC controlling system where the Shot flow rate of each Blast Wheel is permitted in a given band width. Alarms are generated if shot flow rate is less or more than the pre-set limits. The Shot Peening Machine is programmed for recipe. Just select the recipe No. and all set parameters like BW Speed, Hanger rpm Peening Time will be automatically selected by the PLC. A touch Screen user friendly HMI is provided with the machine to display various parameters and operation being run on the machine.
It is an Automatic blasting Machine for surface profiling and removing rust and mill scale from welded steel pipe or rods. Pipe must be cleaned and dust free prior to the coating process. The machines are provided with blast cabinets, loading and unloading pipe system, the pipe is kept on inward side of skew conveyor for rotating and forward movement of the pipe to expose its all surface to the blast stream are the basic constituents of a pipe/rod blasting machine. Pipe /rod blasting Machine also has a media recovery system similar to that of plate/ structural blasting systems and includes a shot recovery system consisting of screw conveyor, bucket elevator, rotary screen separator and an air wash and dust collection system that work together to remove contaminants and fines, Control dust and maintain correct abrasive size in the blasting mix.
Shot Blasting Machine for cleaning of LPG Cylinders, LPG Cylinders are fed into the work cabinet on dia-bola rollers. The cylinders rotate while moving forward and shot blasted inside the blast chamber. The various capacities of machine to suit different sizes of LPG Cylinders can be manufactured. We have also manufactured overhead conveyor type machine with 6 blast wheels to clean the cylinders, after blasting the cylinders are conveyed to metal spray booth on the same conveyor for metal coating.
We offer a wide range of Swing Table Type Shot Blasting Machine. The machine is designed for efficient removing after scales from components after heat treatment , forgings and cleaning of pro-plating and pre-anodized articles, alloy steel and Aluminium alloy castings/materials. These machines can be supplied in one / two doors with table. The operation of machine is simple and automatic. Features
Operating PrinciplesThe machine is equipped with table fitted on door ,  the turn table system is driven by gear motor outside the enclosures. The spent abrasive from the blasting operation passes through the perforated floor plates and gravitate down the cabinet hopper into a screw conveyors. The abrasive is then transferred to the boot of the bucket elevator. The bucket elevator carries the abrasive vertically and discharges the same into a rotary screen separator where dust and fine abrasives are air cleaned ensuring that only clean abrasive is collected in the storage hopper for re-circulation purpose. An effective Dust Collector unit keeps the system clean of dust. The machine has different specifications and variants, the end user can choose one which fits to his choice the most. The specifications are as follows : Sizes : 750 mm¸ 900 mm, 1200 mm, ¸1800 mm & 2400 diameter to meet varied industrial needs.
SURFACE International Grout Pumps consists of positive displacement type of powerful pump of suitable capacity. The pump is coupled with geared motor. The inlet of the pump is connected through Hose Pipe to the outlet of twin grout mix preparation tank. At the outlet of the pipe a by-pass arrangement is provided for regulating pressure and volume of grout mix. The grouting hose pipe of required size is connected through quick action coupling at the outlet of the pump. The other end of grout hose is coupled with grouting nozzle. A pressure gauge is provided at the outlet of the pump to measure the grouting pressure. The selection of the equipment is based on maximum grouting pressure required and the maximum grout mix output desired.
This surface pressure blaster is from the family air operated shot blasting machine and is suitable for units with moderate output. The abrasive stream is propelled with high velocity air current creating abrasion on the components. The components can be exposed to the blast stream by maneuvering it under the blasting Stream. If the components are bigger they can be kept on the floor of the blast cabinet or on a rotary table provided as optional accessory. Other optional accessories are motorized tum blast basket & rotary table with mounted track extension. This machine is a manually handled air operated machine. In this machine component is placed in-side the cabinet. One nozzle is provided for blasting purpose; operator put its hand in the Hand gloves section and used the gun/nozzle to blast clean the component. In this system track extension system along with manual turn table can also be incorporated
Coil Springs fitted in the Rail Coaches; Wagons and Automobile Industries get affected with repeated torsion & compressive loading which causes the fatigue & the resultant is earlier failure of coil springs. To enhance the fatigue life of coil spring shot peening is mandatory. a number of peening solutions that specifically target the spring peening industry. The springs are loaded on the revolving rollers. The springs are loaded from one end & fed in the blasting cabinet where they are shot peened. The springs are unloaded from the other end of the blasting cabinet. The cabinet is protected by Mn. Liners for longer life. The shot are fed automatically by soundabrator valves for the wheels operated by solenoid valve & pneumatic cylinders. Dust generated during the process is being sucked by high efficiency dust collector along with the shots. These are being separated in media trap before entering the D.C. & the dust gets trapped in the filter bags & clean air is let out in the atmosphere thus keeping the system environment friendly.
The portable abrasive blasting machine is safe, high productivity systems designed for use with a wide range of abrasive media. The operation is performed on metals, glass, stones and ceramics. The machine works on pressure blasting principle, consist of a blast generator. The abrasives are filled at the top of machine when machine is not working and blast generator is not pressurized. At the top, a vibrating sieve is provided to sieve the abrasive filled. The oversize abrasive and debris are retained on the screen, thus prevent the choking of blast line. When mushroom valve is opened the abrasive will get transferred to blast generator for blasting. The mushroom valve gets closed when compressed air is switched on and abrasive storage tank gets pressurized, for free fall of abrasive into the mixing tube. From mixing tube the abrasive is carried away by compressed air to the nozzle for blasting. The Blast Generator is fabricated from MS Steel plate of thickness not less than 6 mm as per IS-2825 .
The essential component of our Rotary Indexing Satellite Table Machine is the indexing mechanism that rotates the work piece through fixed positions within the blasting machine. It consists of various small symmetrical parts such as gears, engine disks, shafts, bomb shells, brakes and clutch disks. Our Rotary Indexing Satellite Table Machine is specifically designed for use in automotive, aerospace industries & defense industries. It can be combined with robots for automatic loading and unloading, thereby, creating fully integrated manufacturing cells.
Super Blaster Machine works on suction principle of lifting abrasive media to the blasting gun. High pressure compressed air when injected through venturi creates suction on the side of air injection. This suction pressure so created is used to lift abrasives which mix with the high velocity compressed air creating soft blasting. These super blaster machines are used for glass bead blasting, alumina blasting of soft metals like aluminum di-casting, carving on glasses, roughening of stones. Various standard and special size machines are available for selection. Suction Blaster Operating Principal Suction Blaster is the simplest and most effective way to remove corrosion and old paint. Suction Blaster is a clean, dust free sand blaster that leaves the surface cleaned and well prepared for painting, filling etc. When the cabinet and power module is correctly set-up, the cabinet is ready for operation by actuation of the foot pedal. After pressing the foot pedal air flows through the blast gun. Air moving through the gun draws media into the blast gun mixing chamber. The media mixes with the air and is propelled out the nozzle. After striking the object being blasted, the blast media, along with fines, dust, and byproducts generated by blasting, fall through the grate into the cabinet hopper. These particles are drawn into the reclaimer for separation. Dust and fines are first separated from the reusable blast media. Next the media is screened of oversize particles, and returned to the reclaimer hopper for reuse. Dust and fines are drawn from the reclaimer into the dust collector which traps the dust, discharging clean air. When the foot pedal is released the blasting stops.
Robotic Shot Peening Machine is a state-of-the-art programmable system that delivers optimum performance. It is manufactured by seasoned professionals employing the latest techniques. Our Robotic Shot Peening Machine has complete control over each part within the blasting or peening stream. It is tested by well-versed quality parameters on the parameters of quality, durability and functionality. In order to ensure its defect-free working, our Robotic Shot Peening Machine is supplied only after the completion of all testing procedures.
These machines provide required roughness /etching on rolls used in the rolling mills. The machine operates on the direct pressure principle of abrasive blasting & fully automatic in operation. The machine works on pressure blasting principle as a pressure blaster. Salient Features
Special shot peening of individual components by using rotary table machines / satellite table machines. The parts are placed on the rotating table, where they continuously pass through the blasting area. This guarantees uniform blasting of the surface. This type of machine is available as indexed and batched versions. The essential component of a satellite table machine is the indexing mechanism which rotates the work piece through fixed positions within the blasting machine. The satellite table concept provides the advantage that new parts can be loaded and unloaded while others are processed. The machines can be equipped with turbines, injection or pressure blasting principle. These types of blasting systems are commonly in use at the automotive industry and automotive suppliers. The machines are often used for peening as well as cleaning applications as precise, homogenous results are achieved. These machines can be combined with robots for automatic loading and unloading to create fully integrated manufacturing cells as part of a continuous/in-line process.
Surface International manufacturers COKE INJECTION MACHINE. This machine is widely used for Controlled Coke injection in the molten metal for making Steel Alloy. The machine entails a substantially built hopper having Storage Capacity 1 to 2 m3 Coke. This hopper is mounted on load 3 cells. The Coke is conveyed by a screw conveyor through a variable drive unit. The flow of material is controlled by a PLC controller which provide actual feed rate of coke form the machine and also permit in flight correction of the rate to achieve precise coke feeding time. The coke injection system has a rotor type Gunning machine which conveys the coke in a hose pipe to the furnace where it is injected into the molten metal through a metallic Lance. A Dust collector is provided with the system to take care of the coke dust generated during the process and keeps the environment friendly and Dust free. Coke injection rates 20 to 100 Kg. per min can be achieved with the machine and the required data can be entered on the MMI unit of PLC.
