Bangalore, Karnataka, India
Our Products
Simco-Ion's Air Ionizing CartridgeModel 6110is compact and rugged and can be used either for in-line ionization or as an ionizing blow-off gun. For in-line use, connect the 6110 to a compressed air source and it is ready to ionize any type of production equipment or attach the 6110 to an ordinary air gun and the airstream is ionized for effective particle removal. An internal sensor initiates ionization only when the gun is triggered, ensuring on-demand control of static charge (Model 6110A).
Simco-Ion'sAirForce Model 6115Blow-off Gun's power makes the AirForce effective in removing particle contamination and ideal for use in clean process applications. The 6115 is the only gun product rated at ISO 14644-1 Class 4 cleanliness (Fed. Std. 209e Class 10 equivalent). Steady-state DC ion emission provides efficient ionization with an average discharge time of less than 1.0 second.
Simco-Ion'sDigital Ceiling Emitter Room Ionization System Model 5511is designed to provide uniform ionization throughout the open areas of a cleanroom. The system enables either centralized control of individual emitters through bi-directional communication between the Model 5511 and 5580/5520 Controllers, or direct field programmability of the ceiling emitters with the Model 5570 handheld infrared (IR) remote control.
Controller Model 5520/5580
Simco-Ions Digital Controller Models 5520 and 5580 control and monitor parameters and ionizer performance.The smaller Model 5520, which accommodates up to 20 emitters, makes integration inside process tools or small room configurations easy and convenient. The larger Model 5580 handles large capacity systems, supporting up to 80 ionizers for full room and tool ionization coverage.
The Novx MiniPulse is a affordable, small footprint embeddable monitor has been developed to warn of product damage risks at the point of electrostatic discharge. The MiniPulse uses time domain and threshold discrimination to detect pulse electromagnetic energy.
Simco-IonsAerostat XC2 Blowerprovides complete wide area ionization protection and is designed and built forreliable, long-term static control. The XC2 offers outstanding coverage for larger areas with
| Input Voltage | 100-240 VAC, 50/60 Hz; 0.5A (no heater), 3.5A (100-120 VAC heater); 1.9A (220-240 VAC heater) |
|---|---|
| Discharge | 1.0 sec @ 1’ (1000-100V high fan speed) |
| Balance | 0 ±10V |
| Coverage Area | 3’W x 6’L (effective coverage area is up to 6’ from the blower face) |
| Cleanroom Class | Meets ISO 14644-1 Class 6 (Fed Std. 209E Class 1000) |
| Dimensions | 14.13W x 7.2H x 6.55D in. (35.9W x 18.3H x 16.6D cm) with stand |
| Weight | 7 lbs (3.2 kg) with stand |
Simco-Ions In-Line fusION Ionizer is capable of controlling electrostatic charge in the local area. This incredibly compact ionizer offers tungsten emitters. In-Line fusIon is also ideal for system integration with remote alarm capability. Multiple units can be linked together from one 24 VDC power source allowing up to 5 units to be daisy-chained. In-Line fusION can be powered directly from a process tools 24 VDC power source or by the Simco-Ion fusION power supply kit.
Other Applications
In-Line fusION has the ability to provide fast decay times through output tubes up to six feet in length. Since the ion-to-ion recombination down the output tube is so limited, the single output tube has the ability to be split into multiple tubes each with excellent performance allowing the fusION ionization source to service multiple locations from a single ionization source. In-Line fusION comes equipped for use with clean dry air (CDA); however, a Nitrogen (N2) kit is available.
Simco-IonsAeroBar Model 5285e IonizerandModel 5024Controllerare designed to control static charge in mini-environments, laminar flow hoods and workstations and has a unique aerodynamic design that ionizes a local area without disrupting laminar flow. Its Pulsed DC technology, combined withoptimized emitter point spacing, providesuniform performanceover the work area.
Controller Model 5024
Simco-Ion'sModel 5024Ionizer Controllerprovides power and control to the Model 5285e AeroBars. The 5024 Controller is available in a standard model that supports up to four ionizers. An enhanced version of the 5024 Controller has the ability to power up to 20 units and includes a local LED alarm along with an audible alarm option that alerts the user of any ionizer failure.
Simco-IonsAerostat XC Blowerprovidesexcellent coverage, balance stabilty, andrapid static charge decay times. The XC can be used in a variety of electronics and medical assembly environments. It features inherent balance to 0 5V to protect sensitive electronic components. The XC features Simco-Ions emitter point cleaner, an ionization status light and an integrated heater.
Simco-Ions fusION Ionizer is capable of controlling electrostatic charge in the local area. FusION is easy to install, operate and maintain. Simply mount fusION in a convenient location adjacent to the static problem. Connect the power supply and static charge is eliminated. No adjustments are necessary with Simco-Ions auto balancing technology. This incredibly compact ionizer offers tungsten emitters. FusIon is also ideal for system integration with remote alarm capability. Multiple units can be linked together from one 24 VDC power source allowing up to 5 units to be daisy-chained. FusION can be powered directly from a process tools 24 VDC power source or by the Simco-Ion fusION power supply kit.
Optional fusION Fan
The performance of any ionizer, including fusION, can be improved with the addition of controlled airflow. In applications that may benefit from improved airflow, an optional fan assembly is simply clipped to the fusION housing and power to the fan is supplied through a built in connection.
Simco-Ion's fusION AA is simple to install, operate and maintain. Just mount the fusION AA in a convenient location adjacent to the static problem, connect the power supply and compressed gas tubing and fusION AA begins to eliminate static charge. This incredibly compact unit can be installed in places where typical ionizer designs do not fit. Multiple units can be linked together from one optional 24 VDC power source allowing 5 units to be daisy-chained. The air inlet can be positioned in any one of three positions located on consecutive 90 degree angles.
Air Assist Benefits
Controlled airflow can improve performance of any ionizer. In applications that may benefit from improved airflow use of CDA will result in improved discharge time performance, offset voltage performance and typically extends the interval between emitter cleanings.
Simco-Ions QuadBar 4630 Ionizer is the first corona ionizer to provide safe, effective static charge control in the ambient air inside a process chamber. Its unique quadropole configuration ensures effective ionization as close as 3 inches (7.6 cm) from the product. The 4630s compact size is designed to fit easily into the tight confines of any process equipment, and its ability to run on 24 VDC input power means it can connect to a tools power source.
Controller Model 4030
Simco-Ion Model 4030 QuadBar Controller is a convenient solution for powering and monitoring up to 16 QuadBars and 2 AeroBar Model 5685 ionizers for optional AeroBar ionization.
Simco-Ions QuadBar 4630 Ionizer is the first corona ionizer to provide safe, effective static charge control in the ambient air inside a process chamber. Its unique quadropole configuration ensures effective ionization as close as 3 inches (7.6 cm) from the product. The 4630s compact size is designed to fit easily into the tight confines of any process equipment, and its ability to run on 24 VDC input power means it can connect to a tools power source.
Controller Model 4030
Simco-Ion Model 4030 QuadBar Controller is a convenient solution for powering and monitoring up to 16 QuadBars and 2 AeroBar Model 5685 ionizers for optional AeroBar ionization.
| Input Voltage | 24 VAC or 24 VDC |
|---|---|
| Discharge | <30 sec @ 12” with 80-100 fpm ambient airflow |
| Balance | ±50V @ 6” and 12” (30.5 cm) with 80-100 fpm ambient airflow |
| Coverage | 12” x 12” |
| Ion Emissions | Steady-state DC |
| Cleanliness | ISO Class 1 when powered with 24 VDC; ISO Class 2 when powered with 24 VAC |
| Dimension | 1.3H x 1.3W x 4.5L in. (3.3 x 3.3 x 11.4 cm) |
| Weight | 3.44 oz (100.3g) |
Simco-Ions High Temperature Ionizer Model 4610TF together with the High Temperature Controller Model 4052E, the Model 4610TF ionizer creates a uniquely capable ionization system that can withstand high heat and extreme cold, two challenging environments that cannot support other means of static elimination.
| Power | Powered by Model 4052E Controller |
|---|---|
| Output Voltage | 8 kVDC |
| Discharge | <3 sec @ 6"; <5 sec @ 10”, <10 sec @ 18” distance between ionizer and CPM (±1000-100V) with 90 fpm hood airflow velocity (tested in accordance with ANSI/ESD STM3.1-2000) |
| Airflow | 60-100 fpm (18.3-30.5 mpm) |
| Dimension | 1.5H x 1.2W x 4.5L in. (3.8H x 3.5W x 11.4L cm) |
| Weight | 4 oz (117g) |
Simco-Ions In-line Ultra-clean Nitrogen Ionizer Model 4214 is specifically designed to ionize a nitrogen gas flow in ultra-clean semiconductor or other high purity processes. Unlike other nitrogen ionizers which depend on the trace gases in the nitrogen stream to produce ionization, this state-of-the-art product ionizes nitrogen molecules using a small but efficient power supply.
| Input Voltage | +24 VDC, ±5% @ 0.25 A, 6W (typ) |
|---|---|
| Discharge | Without manifold ±1000-100V, 10 sec or less (typ), measured @ 150 mm (6”) to CPM, nitrogen flow rate 40 lpm @ 36.5 kPa (1.4 cfm @ 5.3 psi); with manifold 1000-100V, 100 sec or less (typ), measured @ 500 mm (19.6”) with custom manifold |
| Balance | ±25V or less range with no output manifold, measured @ 150 mm (6”) from CPM, standard nitrogen flow rate 40 lpm @ 36.5 kPa (1.4 cfm @ 5.3 psi) |
| Ion Emissions | High frequency AC corona discharge |
| Cleanliness | ISO Class 1 (0.1 µm particles); Extended ISO Class 1 (0.01 µm particles) |
| Dimension | 6.0L x 2.85W x 1.26H in. (152.4 x 72.4 x 32 mm) without manifold |
| Weight | 0.64 kg (1.4 lbs) without manifold |
Simco-Ion'sModel 5810iBloweris designed to provide industry-leading balanced ionization performance in cleanroom environments. The Model 5810i is certified for use in ISO Class 4 cleanrooms (Fed. Std. 209(e) Class 10). The ionizer can operate with external sensors to maintain precise balance (better than 1V) by altering ion output and adapting to environment changes. With the reliability of steady-state DC, the established method for eliminating the effects of ESD and ESD-induced electromagnetic interference (EMI) in high-tech facilities, the Model 5810i delivers maximum ion output where and when you need it.
| Input Voltage | 100-240 VAC (±10%), 50/60 Hz |
|---|---|
| Discharge | ±1000-100V @ <3 sec, taken 18” away (45.7 cm) from the blower at high fan speed |
| Balance | ±3V or better balance (±1V with the optional external feedback system) |
| Cleanroom Class | Meets ISO 14644-1 Class 4 (Fed Std. 209E Class 10) |
| Dimensions |
2-Fan: 3.8H x 6.1D x 32L in. (9.6H x 15.5D x 81.3L cm); 3-Fan: 3.8H x 6.1D x 40L or 44L in. (9.6H x 15.5D x 101.6L or 111.8L cm) |
| Weight | Aluminum 44” unit 10.3 lb (4.6 kg) |
Simco-IonsModel 5225Digital AeroBar with Software Controlis designed to handle the demanding requirements of in-tool ionization. With high ion output providing fast neutralization of electric charge on wafers, E78 compliance at the most stringent levels can be achieved.
Interface Module Model 5200-IM6T
Powers and supports up to 6 AeroBar Model 5225 Ionizers, FMS output.
Simco-Ion'sAerostat FPDBlowerhas been designed to control electrostatic charges in assembly and electronics manufacturing applications requiring stable operation withexceptionally fast discharge time performance. The FPD overhead products are built for reliability and simplicity.
| Input Voltage | 120 VAC, 60 Hz: 0.3A (2-fan); 0.4A (3-fan); 0.5A (4-fan) 230 VAC, 50 Hz: 0.2A (2-fan); 0.2A (3-fan); 0.3A (4-fan) |
|---|---|
| Discharge | <1.0 sec @ 1’ <2.0 sec @ 2’ <3.0 sec @ 3’ <4.5 sec @ 4’ <6.0 sec @ 5’ from blower center, fan high (1000-100V), typical |
| Balance | 0 ±10V |
| Coverage Area | Overhead 2-fan: 2’W x 2’L (0.6m x 0.6m); 3-fan: 2’W x 3’L (0.6m x 0.9m); 4-fan: 2'W x 4’L (0.6m x 1.2m) Benchtop 2-fan: 2’W x 5’L (0.6m x 1.5m); 3-fan: 3’W x 5’L (0.9m x 1.5m); 4-fan: 4’W x 5’L (1.2m x 1.5m) |
| Dimension | 2-fan: 23.25"L x 4.0"H x 6.25"D (590 x 100 x 160 mm); 3-fan: 35.5"L x 4.0"H x 6.25"D (900 x 100 x 160 mm); 4-fan: 47.75"L x 4.0"H x 6.25"D (1215 x 100 x 160 mm) |
| Weight | 2-fan: 10 lb (4.5 kg) 3-fan: 13 lb (5.9 kg) 4-fan: 16 lb (7.3 kg) |
Simco-IonsGuardian CR2000 Bloweris designed specifically for use in cleanroom applications. The Guardian CR2000 features a patented circuit that results in balanced delivery of positive and negative ions, which ensures that the unit will maintain an ion balance of 0 5V.Balance stabilityis further enhanced by use of Simco-Ions unique ion shields at the fan outputs toreduce parasitic ion loss.
| Input Voltage | 2-fan: 120 VAC, 50/60 Hz, 0.2A; 230 VAC, 50/60 Hz, 0.1A 3-fan: 120 VAC, 50/60 Hz, 0.3A; 230 VAC, 50/60 Hz, 0.15A |
|---|---|
| Discharge | 3.0 sec @ 18” center blower position fan high (1000-100V) |
| Balance | 0 ±5V @ 18” from blower face |
| Coverage Area | 2-fan: 2’ x 3’ 3-fan: 2’ x 4’ |
| Cleanroom Class | Meets ISO 14644-1 Class 4; Fed std. 209E Class 10 |
| Dimension | 2-fan: 31.75"W x 4"H x 6.75"D (81 x 10 x 17 cm) 3-fan: 42.75"W x 4"H x 6.75"D (109 x 10 x 17 cm) |
| Weight | 2-fan: 12 lb (5.5 kg) 3-fan: 15 lb (6.8 kg) |
Simco-Ion'sIONforce Low Profile Ionizing Systemprovidesrapid neutralization of static chargesto prevent electrostatic attraction of particles (ESA) and electrostatic discharge (ESD) in applications such as cleanrooms and workstations. Powered with a Simco-Ion PulseFlow (PFC) or visION Controller unit, the IONforce bar produces positive and negative ions that rapidly neutralize any potentially destructive charges in the work area.
IONforce Controllers
Simco-IonsAerostat Guardian Blowerprovidessuperior static charge decayover an entire work surface area. Equipped with task lighting and an integrated heater, the Guardian offersuser-friendly operationwhile effectively protecting sensitive components from ESD damage.
| Input Voltage | 120 VAC, 60 Hz, 0.5A (fan low, heater/light off); 2.5A (fan high, heater/light on) 230 VAC, 50 Hz, 0.2A (fan low, heater/light off); 1.5A (fan high, heater/light on) |
|---|---|
| Discharge | 3.0 sec @ 18” center blower position; fan high-no diffusers (1000-100V) |
| Balance | 0 ±5V @ 18” from blower face |
| Coverage Area | 2’ x 4’ |
| Cleanroom Class | Meets ISO 14644-1 Class 5; Fed std. 209E Class 100 |
| Weight | 16 lb (7.3 kg) |
| Dimensions | 42.75"W x 4"H x 6.75"D (108.6 x 10.2 x 17.1 cm |
Simco-IonsWire (Microwire) AeroBar Model 5710is a cost-effective, high-performance ionizer specifically designed to eliminate static charge on large surface areas. The Wire AeroBar is particularly suited for sensitive flat panels where fast discharge times and low swing voltages are desired. The Wire AeroBar utilizes MicroPulse technology applied to a corona wire system for optimal performance. MicroPulse technology reduces ion recombination at the corona wire, thus increasing product efficiency and performance.
| Input Voltage | 24 VDC ±10%, 12W (max) |
|---|---|
| Discharge | <1.5 sec for ±1000V to ±100V discharge @ 30 cm (12”), 50 mm air jet spacing with min CDA 2 lpm/airjet |
| Balance | Inherently self-balancing system <±25V over the length of the bar; maintain balance setting >6 months without cleaning |
| Ion Emission | Micropulsed high voltage technology |
| Emitters | Tungsten wire, 80 micron dia. |
| Air Delivery Options | Air jet spacing at either 50 mm (recommended for target distances up to 600 mm) or 75 mm; 5710 can be ordered with straight air jets or alternately left & right angled air jets |
| Cleanliness | ISO 14644-1 Class 2 (better than Fed. Std. 209E Class 1) |
| Dimension | 3.0H x 1.3W x 15.75/19.7/25.6/29.5/35.4/39.4/45.3/49.2/55.1/ 59.1/65/68.9/74.8/78.75/84.65/88.6/94.5/98.4/ 104.3/108.25/114.15/118.1L in. (76H x 33W x 400/500/650/750/900/1000/1150/ 1250/1400/1500/1650/1750/1900/2000/2150/ 2250/2400/2500/2650/2750/2900/3000L mm) |
Simco-Ion's compactEndstat 2020 Blowerprovideseconomical control of electrostatic chargesover a targeted work surface area. It provides protection from the destructive effects of Electrostatic Discharge (ESD) by neutralizing static charges in the work environment. The Endstat 2020 ionized air blower produces airflow enriched with positive and negative air ions. Directing the ionized airflow on an object that has an electrostatic charge will neutralize the charge.
| Input Voltage | 120 VAC, 60 Hz, 0.4A; 230 VAC, 50 Hz, 0.2A fan high |
|---|---|
| Discharge | 2.5 sec @ 1’ 5.0 sec @ 2' 7.5 sec @ 3' 10 sec @ 4' from blower center, fan high (1000-100V), typical |
| Balance | ±15V @ 1’ |
| Coverage Area | 1’ x 4’ |
| Dimension | 8.2H x 5.7W x 3.7D in. (21 x 14.5 x 9.5 cm) |
| Weight | 7 lbs (3.2 kg) |
Simco-Ion'sModel 5802iBlowerprovides reliable, fast static charge control for benchtop work areas and small spaces, allowing optimal electrostatics management that minimizes cost and maximizes protection for ESD-sensitive areas. An internal automatic balance correction system ensures ionization continues to reach your target with complete accuracy presenting a significant time and cost savings.
| Input Voltage | 24 VDC |
|---|---|
| Discharge | With collimator installed better than 1 sec @ 1 ft (typ), taken in-line from the center of the fan (±1000-100V); without collimator better than 2 sec @ 1 ft (typ), taken in-line from the center of the fan (±1000-100V) |
| Balance | Better than ±1V (typ) with external sensor; ±3V (typ) without sensor |
| Cleanroom Class | Meets ISO 14644-1 Class 4 (Fed Std. 209E Class 10) |
| Dimensions | 10.5H x 7.6W x 5D in. (26.7H x 19.3W x 12.7D cm) |
| Weight | 3 lb (1.36 kg) |
Simco-IonsAeroBar Ionizer Model 5685is designed to control static charge in mini-environments, laminar flow hoods and workstations. The Model 5685 features a unique aerodynamic design that ionizes a local area without disrupting laminar flow. Ideal in 12-24 inch distance applications with laminar air flow, the Model 5685 utilizessteady-state DC ion emissionand Simco-Ions IsoStat Technology. IsoStat technology guaranteesintrinsically balanced ionization. No complicated feedback circuits are required to maintain balance and adjustment is never needed.
Simco-Ion'sModel 5832Blowerprovides reliable, fast static charge control for benchtop work areas and small spaces, allowing optimal electrostatics management that minimizes cost and maximizes protection for ESD-sensitive areas.The 5832 can operate with an external sensor to maintain precise balance (better than 1V) by altering ion output and adapting to environment changes. With the optional remote sensor or Novx feedback/control, the Model 5832 delivers precisely balanced and directed ionized air to your target without taking up valuable room in your environment. A greater concentration of emitter points and internal circuitry suited for high humidity applications makes the Model 5832 the standard choice for environments that need quality ESD protection with solid design.
Simco-IonsTop Gun 3Ionizing Air Gun is a high-performance ionizing air gun designed for a wide variety of applications. Balanced to 015V, the Top Gun features high blow-off force and low air consumption providing high efficiency cleaning and maximum static charge decay.
For automated assembly, the Top Gun withOptical Sensor, which automatically activates the gun when an object is in range. The Top Gun withSidekickoffers hands-free operation and flexible positioning during assembly and manufacturing processes. A foot pedal controls both ionization and airflow, which reduces compressed air costs and extends the life of the ionizer.
Simco-Ions Novx brand of Passive (Model 3352) and Active (Model 3362) Multi-fan Closed-loop Ionizer Controllers provide the capability to simultaneously detect, measure, record and monitor electrostatic voltages in multiple locations. The versatile antennas used with these systems allow their use in a variety of applications including monitoring sensitive workstations, in-tool voltages, or ionizer performance with the option of closed-loop control to select ionizer products.
Simco-Ion'sModel 5822iBloweris designed to meet small-footprint ionizer requirements in automated process tools, offering exceptional performance in hard disk drive manufacturing and back-end semiconductor environments. The ionizer maintains a 3V or better balance standard and exceptional 1V with the optional external feedback system. An internal, automatic balance correction system ensures your target is ionized accurately, presenting significant reduction in calibration and maintenance time resulting in cost savings.
| Input Voltage | 24 VDC @ 1A from external power supply (100-240 VAC 50/60 Hz) or from tool power |
|---|---|
| Discharge | Between 2-2.5 sec @ 1 ft (typ), taken in-line from the center of the fan (±1000V-100V) |
| Balance | ±3V or better balance (±1V with the optional external feedback system) |
| Cleanroom Class | Meets ISO 14644-1 Class 4 (Fed Std. 209E Class 10) |
| Dimensions | Blower: 4.5H x 3.3W x 2.4D in. (11.5H x 8.3W x 6.1D cm) Control Box: 1.0H x 5.2W x 2.4D in. (2.5H x 13.2W x 6.0D cm) |
| Weight | Blower 1.14 lb (.51 kg); Control Box 0.56 lb (.25 kg) |
The pocket-sized Simco-IonModel 775 Handheld Electrostatic Fieldmeteris designed to locate and measure static charge potentials on product, people, equipment and packaging. The Model 775 Fieldmeter uses a non-contacting, chopper stabilized field sensor and a ranging light mechanism to ensure correct measurements of electrostatic fields in all areaseven those using air ionization.
Simco-IonsAerostat PC Blowerprovides localized coverage withsuperior static charge decay efficiency. The Aerostat PC operates on AC technology and is designed to provide ionization to a targeted work surface.
| Input Voltage | 120 VAC, 60 Hz: 1.7A (fan high, heater on); 0.1A (fan low, heater off) 230 VAC, 50 Hz: 0.9A (fan high, heater on); 0.05A (fan low, heater off) |
|---|---|
| Discharge | 1.5 sec @ 1’ 2.5 sec @ 2' 4 sec @ 3' 6 sec @ 4' from blower center, fan high (1000-100V), typical |
| Balance | ±10V @ 1’ |
| Coverage Area | 1’ x 5’ |
| Dimension | 8.625"H x 5.5"W x 3.25"D (14 x 22 x 8.4 cm) |
| Weight | 5.7 lbs (2.6 kg) |
