Other Products / Services #192438

We are one of the leading Manufacturers and Exporters of Heat Exchanger, which comprises equipment for the reduction process, condenser, chillers, Falling Film Evaporator and High Vacuum Solvent extraction System. Our industrial Heat Transfer Equipment gives an edge over conventional method. Tough compound can thus be handled easily since the entire process is carried out in high Vacuum System. Our High Temperature Heat Transfer Equipment does not required any direct human contact hence it is completely safe and convenient to us.
All heat exchangers are designed and engineered in accordance with international standards of design and constructions including TEMA, ASME, and HEI etc. Thermal design is carried out with the help of customized software, HTRI and with our expert design engineers to meet custom requirements.

Advantage Over Conventional Method

• Totally enclosed operation
• No direct contact of human body completely safe
• Most efficient & faster operation
• Water used in reduction process can be reused in the next batch, hence no liquid effluent also no mess up around the work place

Material of Construction : Carbon Steel, Stainless Steel 304, 304 L, 316, 316 L, C22, C276, Inconel 600.625, 800, 825, Copper , TI

Applications

• Shell & Tube Heat Exchangers
• Multiple Effect Evaporators
• Re-boilers
• U – Bundle
• Finned Tube Heat Exchangers
• Heat Recovery Unit

Contra Mixer as the name suggests works on the principle of Contra rotation of Blades for simultaneous beating and scraping operation. The mixer is highly versatile and mostly used for manufacturing Tooth Paste, Creams, Cosmetics and other viscous products.
The contra rotary mixture is so designed to withstand high vacuum applied during the process for optimum mixing. The mixer is provided with a jacket for cooling or heating as per the application.
We offer Contra mixer suitable for manufacturing Tooth Paste, High viscous Creams, viscous Cosmetics products and other viscous products mix.

Salient Features

• Compact design requires comparatively smaller floor space.
• Product container mounted on mounting lugs or legs as required by customer.
• Hydraulic power pack with cylinders are provided for lowering and lifting movement of top cover with stirrer's drive assembly. Lowering and lifting movement of drive assembly will be achieved through hydraulic lifting system for easy of cleaning and changeover of products. (OPTIONAL - Provided On Demand).
• Fixed product container for safe operation during mixing.
• As stirrer is a top driven and sealing doesn't comes in contact with product, there isn't any black particle contamination problem.
• Steam circulation jacket for mixing bowl, to heat the product during operation & water circulation facility to cool the product during or after mixing. (made out of mild steel or SS304, as per customer requirement).
• Material discharge from bottom. Flush bottom valve provided for material discharge.
• M/C provided with Light glass, Sight glass, material inlet, water inlet, steam & washing water inlet, air suction valve for vacuum, vacuum gauge etc.
• Mixing assembly have two speed facility. Variable speed drive facility for mixing assembly will be provided on extra cost, as an OPTIONAL facility.
• Spray ball assembly to effectively SIP.

The Extractor is specially designed High Vacuum Distillation Unit that comprises multi-bladed stirrer design with a set of fixed & moving blades. The bottom set is specially designed blades, one set having pin-type construction & another sweeper profile to match the bottom dish profile in closed proximity. The distillation is done under high vacuum condition to achieve effective separation by distillation at relatively low temperature, especially to suit the heat sensitive product.

 Since the extraction is achieved up to the last drop one can get rid of the effluent problem during the operation. The total operation is carried out in an enclosed environment there is no environmental adverse effect. You can achieve zero discharge process.

We offer various types of mixing agitator for Stainless, Inconel, Hastalloy Reactors. We can design and offer best-suited agitator based on your input. We also offer commissioning of the system at clients works.

we offer the system with

Stuffing box, Mechanical seal as well as Magnetic drive
We supply a wide range of mixing systems to the Pharmaceutical, Specialty Chemicals, Biotech, Paints Dyes and intermediates plants as well as Polyester plant industries.

We design and manufacture mixing systems for various applications:

• Blending/Heat Transfer
• Solid Suspension
• Emulsification
• Solid, liquid mixing /Gas sparger system.
• Gas Dispersion
• Hydrogenation
• High vacuum distillation
• Fractional distillation Batch as well as continuous

Advantages

• Reduction in Power Consumption without compromising the mixing requirement
• Improvement in mixing performance
• Heat Transfer and Mass Transfer
• Transfer, Blending or Solid Suspension, Blend time
• Easy Maintenance due to the modular and rugged design

The agitators offered by us are guaranteed for the stated mixing performance. If the specified performance is not achieved the agitator will be modified or replaced at our cost.

Centrifugal Blower,  offered by us, is manufactured using latest technologies for high efficiency and durability. We offer Centrifugal Blower in different volume flow rate & static pressure as per the specifications of the clients. These Centrifugal Blowers are available in various material of construction to meet the demands of the buyers.

Known for :

·         High performance

·         Durability

·         Low maintenance cost

·         Optimum quality

·         Less noise operation

Applications :

·         Automotive industry

·         Pharmaceuticals industry

 

·         Chemical Plants

We are engaged in Manufacturing and Exporting Flaker,  which converts molten mass into solid flakes. The Flaker is specially designed with utmost precision for the continuous duty. We can also offer variable speed drive system as per client’s requirement. We supply high performing Flaker in the foreign markets.

Material of construction :

·         Stainless steel

Special Features :

·         Trouble free economical operation

·         Continuous Process

·         High thermal efficiency

·         Controlled thermal degradation

·         Single step operation

·         Uniform flakes

Process :

·         Forming thin layer of the molten mass on the outer surface of the drum rotating at very low RPM

·         The layer is cooled by the water circulation through the drum

·         Adjustable scrapper continuously scraps the solidified flakes from the drum and the flakes are collected into bags or the containers

 

 

a chemical reactor or reaction vessel are vessels design to facilitate chemical reaction using various chemicals, known as reactants. Reaction vessels are also used for other processes such as solids dissolution, product mixing, distillation, crystallization, liquid-liquid extraction and polymerization. Reactors are also identified based on the process for which it will be used. (such as blender or crystallizer). We are a chemical reactor manufacturer for chemical, pharmaceutical, polymers, fine chemicals, polyester, dyes and other industries. As per your process demand we fabricate jacketed vessel, limpet coil reactor, dimple type reactor, high-pressure reactor(autoclave).

salient features complete range of chemical reactors as per your specifications adheres to asme and other standards with special attention to argon and arc welding procedures different types of agitator design registered with leading consultants and third-party inspection agency. reliable after-sales support on-time delivery material of construction stainless steel(sa 240 gr.316, 316l, 304, 304l) carbon steel incoloy hastalloy

The Extractor is specially designed High Vacuum Distillation Unit that comprises multi bladed stirrer design with set of fixed & moving blades. The bottom set is specially designed blades, one set having pin type construction & another sweeper profile to match the bottom dish profile in closed .The distillation is done at near absolute vacuum to achieve effective separation by distillation at relatively low temperature , especially to suit the heat sensitive product.Since the extraction is achieved up to the last drop one can get rid of effluent problem during the operation , we mean to say one can claim the process as zero effluent discharge process.

Horizontal ribbon mixer is widely used in chemical, pharmaceuticals, food, and construction line. It can be used to mix powder with powder, powder with liquid, and powder with granule.Under the driven of motor, the double ribbon agitator mix the material quickly. This ribbon mixer is characterized by high mixing effect, large productivity, and a very low failure rate. Since it is a batch type mixer, customer should choose the model according to the output per batch.Horizontal ribbon mixer is mainly combined with mixing barrel, agitator, driven unit.Untwist double ribbon are swirled with the main shaft in the U shape barrel. The outer ribbon push the material from the two ends to the centre, inner ribbon push the material from center to the two ends.Thus to achieve material conventionThe discharging port is set in the bottom centre, with the help of the outer ribbon, the material can be discharged completely, and no dead zone.

We present an exclusive range of Finned Tube Heat Exchangers to our clients. These are fabricated using best grade raw materials and advanced technology, which ensures less time and power consumption while functioning. Our offered ranges of these exchanges are appreciated for superior quality and high performance. Clients can avail these from us at reasonable prices. Some of its features are: High durabilityLow maintenance costTrouble free operation Applications of finned tube heat exchangers: Steam air heater / steam radiatorThermic fluid air heater / thermic fluid radiatorHot water air heater / hot water radiatorAir heater for fluid bed dryersAir heater for spray dryersAir heater for flash dryersAir heater for dryers

Theclosed-loop cooling toweris a hybrid of acounter-current forced-draught cooling towerand awater-to-water heat exchanger tube bundle. This cooling tower has several advantages over other types of cooling towers. Firstly, the cooling water never gets contaminated with dusty atmospheric air, which helps maintain the quality of the water.Secondly, since the cooling water circulates in a closed loop, there is no evaporation loss, which makes it an energy-efficient option1.

Jacket cooling in reactors is a beneficial feature as it prevents scaling and accumulation of mud, ensuring a very clean operation1.

We are a prominent Manufacturer and Exporter of Heat Recovery Unit. We offer waste heat recovery system for harnessing all types of waste heat originating from various fuels as well as from various industrial sources. Our Heat Recovery Unit is well acclaimed for high performance among the buyers across the globe.

Sources :

• Exhaust recovery from captive power generator and gas turbine exhaust
• Drying units
• Jacket heat recovery
• Incinerator, Kiln, process waste gases industrial furnaces etc.

Heat recovered is converted into various forms of energy such as :

• Steam
• Hot water
• Refrigeration

Features :

• Improves equipment performance
• Improves productivity through process machine performance enhancements
• Enhances capacity
• High efficiency
• Reduces operating costs with heat recovery

We are into Designing Manufacturing and Exporting PET Recycling System, which is engineered with precision to match the high industrial standards. We offer wash line equipment with total design. We provide the layout details / drawing along with the design to the clients. The Pet Recycling System is widely used for recycling pet bottles by converting used bottles into flakes.

Equipment we can supply :

• Pre wash tank and Reactor with agitator
• Sink float Tanks, Screw conveyor
• Bale breaker
• Trommel
• Spin dryer
• Hot air Generator
• Drying cum Pneumatic converging set up

Salient Features :

• Longer working life
• High performance
• Low maintenance cost
• Robust structure

Uses :

• Recycling of PET bottles
• Converting the used PET bottles in to flakes

 Reactor for the chemical process is an art along with the science. Years of in-depth industrial experience at various level raw chemicals resulted in meticulously designing the reactor with the correct specifications. It requires vision to understand the chemical process thoroughly.

The amalgamation of various process in a proper manner is the key to perfect reactor design

We offer design fabrication, testing and commissioning of the agitation system which can be a part of the complex chemical reaction.

 Solid suspension, solid dissolution in the liquid, Heat and mass transfer, product mixing, distillation, crystallization, liquid/liquid extraction, Reduction, Helogenations polymerization. are the few process for which we designthe reactors

We also offer skid mounted self-contained pilot plants with automation.

We cater to Pharmaceutical, Fine chemicals, Dyes, Chemicals, Polyester plants

As per your process requirements, we fabricate Jacketed vessel, limpet coil reactor, dimple type reactor, high-pressure reactor or autoclave. Reactors with internal coils and various combinations of agitators

We also offer reactors with stuffing box, Mechanical seal and Magnetic drive for the sealing

Salient Features

• Complete range of chemical reactors as per your specifications
• Stainless steel and all ally steel
• Adheres to ASME and other standards
• Special attention to Argon and Arc welding procedures100 % RTD
• Different types of agitator design
• Registered with leading consultants and third-party inspection agency.
• Reliable After-sales support
• On-time delivery

Material Of Construction

• Stainless Steel(Sa 240 Gr.316, 316L, 304, 304L, 310, 321)
• Carbon Steel
• Incoloy
• Hastalloy
• TI

We provide efficient Fractional Distillation Column. We design and supply total System including Re-boiler, Column, Condenser, Reflux device & Receiver. Industrial Fractional Distillation Columns are Systems for continuous as well as batch distillation. We also erect and commission Fractional Distillation Columns as required by the client.
As a Part of the system, we design and supply vacuum system for Batch/Continuous Distillation, which Includes water combined with Steam jet vacuum system to produce vacuum up to 1 torr. This system does not require any barometric leg thus can be placed even on the ground floor.
Raw material used :
·         Carbon steel
·         SS 304
·         SS 316
·         Incolloy
·         Hastalloy

Features :
·         Re- boiler or Distillation Kettle
·         Packed column or Bubble cap Column
·       Condenser conventional or Stand alone with integral reflux device
·         Reflux device
·         Receiver
 
Column packing offered are :
·         Structured packing
·         Raschig ring
·         Pall ring
·         Intallox saddles
·         Bubble cap design

The pneumatic conveying system is a method of conveying dry material in a pipeline through air without any moving parts. The pneumatic conveying is necessarily custom made conveying system & based on product characteristics, particle size, throughput capacity, number of sources and number of destinations. Each pneumatic conveying system is designed & customized as per the application popularly known as custom conveyor system. The provided solution is assured to be the best pneumatic conveying system solution for the application.
Prime Mover can be Roots blower, Centrifugal blower, Centrifugal fan, Radial blower.
The motive force for the transfer of materials comes from a combination of pressure differential and the flow of a gas, such as air or nitrogen.

Application : For transferring powders, granules, and other dry bulk materials.

We offers Mixing Systems for Stainless and Alloy Steel Reactors. we can recommend a superior agitator design that will optimize your mixing by reducing batch time and power consumption and improving product quality.We supply a wide range of mixing systems to the Pharmaceutical, Specialty Chemicals, Biotech, Paints industries. We design and manufacture mixing systems for various applications:BlendingHeat TransferSuspensionEmulsificationHigh Viscosity BlendingGas DispersionAdvantages:Reduction in Power Consumption without compromising the mixing requirementImprovement in mixing performance likeHeat Transfer and Mass TransferTransfer, Blending or Solid Suspension, Blend timeEasy Maintenance The agitators offered by us are guaranteed for the stated mixing performance. If the specified performance is not achieved the agitator will be modified or replaced at our cost.