Filters #3667116

EIMCO-K.C.P. continuous vacuum drum filters are designed to handle the broadest range of slurries of any filter. This permit drum filters to be used in a variety of applications. Vacuum filters allow a more complete separation of solids from liquids than other mechanical dewatering filters. Vacuum filters are not as dependent on specific gravity differentials for the degree of clarity, nor are they subject to upset due to variation in the process. EIMCO-K.C.P drum filters provide high filtration rates and have excellent washing characteristics. Wide variations are possible in cycle time to ensure optimum cake formation, dewatering and washing on any application flow sheet. EIMCO-K.C.P. drum filters are ideally suited for filtering solids when cake washing is necessary when a uniform deposit of cake on the media is desired, or when the cake is difficult to discharge.

AGIDISC FILTERS

EIMCO-K.C.P. Agidisc Filter is avertical leaf rotary vacuum filterparticularly adapted to filtration of rapid settling solids. It is widely used in dewatering metallurgical slurries of all types, including coal. A horizontal paddle agitator effectively maintains solids in suspension and prevents uneven cake formation.

rimary application is in the dewatering phase of the flow sheet.

Most advantageous applications are dewatering of solids which are free settling and from into an easily discharged, non blinding cake.

Maximum filtration area is provided at minimum cost and operating space.

Due to its design, utilizing a filtering surface in a vertical plane, washing of the filter cake is very limited. Guided scraper provides for discharge of thin cakes, reduces wear on media. Wide variety of media stainless steel screens, cloth and synthetic fabrics are available. Filtering areas range from 2 to 300 m².

EIMCO-K.C.P. Cane Mud Filters are designed to increase the capacity of acne mud filtering station and at all same time, ensure maximum recovery of sucrose by washing. It incorporates a number of design modifications aimed at making cane sugar operations more profitable. The filter valve with streamlined passages and a system to sweep moisture from piping with air, results in the highest operating efficiency.

The streamlined piping arrangement eliminates all sharp turns in piping. Cake washing is accomplished by spray nozzles spaced evenly for minimum wash water consumption. The scraper blade and slurry level can be adjusted to get the best operation. Maintenance advantages include easily removable filter screens and automatic lubrication.

Every detail of the filter design and construction has been engineered to minimize operating cost for processors of cane sugar.

ONATE FILTERS

Eimco-K.C.P. Sodium Bicarbonate Filters are used in the production of SODA ASH to dewater to as low as possible moisture content of a sodium bicarbonate filter cake and to wash the cake free of ammonium chloride. These filters are typical of the specialized fields for which Eimco-K.C.P. can custom design equipment. These filter feature:

• Special heavy-duty construction throughout.
• Special back-wash feature to prevent blinding of filter media.
• Special wash system to provide uniform wash-water distribution.
• Special streamlined drainage construction with extra large valve to insure maximum removal of wash liquor and low cake moisture.
• Additional cake compression in the removal of moisture from cake.

he EIMCO-K.C.P.  Pre-coat drum filters are coated with a bed of diatomaceous earth or similar material. During cycling a clear filtrate is obtained. When vacuum is applied, the liquid is drawn through the pre-coat material, and solids deposited on the pre-coat surface are removed along with a thin portion of the pre-coat by an advancing scraper blade, as the drum revolves

.

The blade operates independently of the drive to provide a “precision lathe: movement. Depending on the movement of the blade the drum can operate up to a week without retracting the blade to apply a new pre-coat bed.

 

Pre-coat filters are recommended when small amounts of solids are to be removed from large volumes of liquids, for clarification or polishing of effluent, or for the filtration of material that produces sticky solids.

 

They provide a high clarity of filtrate when the filtrate is the valuable product and the cake is to be discarded.

The EIMCO-K.C.P. Horizontal Vacuum Belt Filter has most of the operating capability of a bottom pickup vacuum filter additionally, it has the operating flexibility to meet particular processing requirements some unique and exclusive capabilities Simplicity of operation, and fluctuations, the ability to handle feed with low and high solids concentrations, and highly effective cake washing for increased product recoveries and profitability.

A very versatile machine in Metallurgical, Chemical, and food processing flow sheets for high tonnage production at low operating cast.

The EIMCO-K.C.P.Horizontal Vacuum Belt Filter has most of the operating capability of a bottom pickup vacuum filter additionally, it has the operating flexibility to meet particular processing requirements some unique and exclusive capabilities Simplicity of operation, and fluctuations, the ability to handle feed with low and high solids concentrations, and highly effective cake washing for increased product recoveries and profitability.

EIMCO-K.C.P.offers the most reliable and efficient horizontal belt filters in the field. The designed system is applied for the separation of liquids and solids in various fields as listed below.

WIDEST APPLICATIONS IN THE FIELD OF:

• Coal, Iron ore, Lead, Copper, zinc, Nickel, etc.
• Flue Gas Desulphurization,
• FGD washing of gypsum cake,
• Pyrite,
• Magnetite,
• Phosphate Rock,
• Chemical Processing.

COSTRUCTIONAL FEATURES AND BENEFITS

• EIMCO-K.C.P.filters are available from 5 sqm to 200 sqm with belt sizes range from 0.2 m wide to 4.2 m wide of belt width. The belts are imported as factory vulcanized (endless) from reputed suppliers from Europe.
• Rigid structural main frames and cross frames with higher load carrying capacity
• German Planetary drive with variable frequency speed drives, offering speed range up to 30 meters per minute.
• Head pulley and tail pulleys with rubber covered, grooved to provide prevention of belt slippage. Shaft ends with suitable material is offered according to the process.
• Standard pulley bearings from reputed makes of SKF / FAG for the pulleys and rollers.
• Belt support deck with air float as standard feature. Optional systems of roller design / slide rails are provided.
• Vacuum pans designed to provide high liquid handling with material suitable to process.
• For maintenance air operated lowering mechanism of pan is provided with ample space for wear belt change.
• In house Manufacturing capability with Assured quality, certified ISO 9001 company.

FEATURES OF EIMCO KCP HBF

• Higher Filtration rates with minimum moisture content.
• Lower operating and maintenance costs due to efficient & sturdy design.
• Low friction advanced air box mother belt support system, Variants can be offered with slide rails or roller decks support system.
• Controlled belt aligning systems results in maintenance free running for a long time.
• Multi stage washing.
• Longer life of mother belt due to less friction of air box support.
• Drier filter cake output.
• As the length and process time of each belt filter is configured to suit the application for which it are intended, superior results can be achieved.

TESTING & SIZING TO ENSURE THE END RESULT

EIMCO-K.C.P.with the expertise of more than 45 years of field experience offers accurate, reliable bench scale and pilot test works to make sure predictable behaviour of slurry in the field.

EIMCO-K.C.P. solvent oil Dewaxing and Deoiling filters are designed for the safe, high capacity removal of wax from lubricating oils at low operating temperatures. Totally enclosed and sealed construction, Positive seal of the valve, rigid support construction of the tank, screen support deck construction and spring mounted Teflon scraper which maintains preset position and is not affected by temperature variations are major features. These units can be instrumented and automated for continuous processing.

Horizontal Vacuum Belt Filter has most of the operating capability of a bottom pickup vacuum filter additionally, it has the operating flexibility to meet particular processing requirements some unique and exclusive capabilities Simplicity of operation, and fluctuations, the ability to handle feed with low and high solids concentrations, and highly effective cake washing for increased product recoveries and profitability.

Vacuum filters allow a more complete separation of solids from liquids than other mechanical dewatering filters. Vacuum filters are not as dependent on specific gravity differentials for the degree of clarity, nor are they subject to upset due to variation in the process.The scraper serves mainly as a deflector to direct the cake, dislodged by an air blowback, into the discharge chute, since actual contact with the medium would cause rapid wear. In some cases the filter medium is held by circumferentially wound wires spaced 50 mm (2 in) apart, and a flexible scraper blade may rest lightly against the wire winding.