Modular Profile machineries pvt ltd

Basavanagudi, Bangalore, Karnataka

DATRON C55-axis milling machineThe DATRON C5 has been specifically designed for 5-axis machining of small parts. Powerful servo and torque motors ensure high dynamics and speed.1.8 kW spindle with HSK-E 25 collets, up to 48, 000 rpmhigh precision 4th/5th axisautomatic 22fold tool changerHeidenhain linear positioning measuring systemintegrated tool length sensorintegrated zero-point clamping systemprogramme-controlled minimum-quantity cooling lubrication systemApplicationsMicro partsMedical partsMoulds, prototypesDental technologyMicro system componentsJew

Powerful and highly preciseThe DATRON M10 Pro is a premium piece of German machine engineering. It is extremely versatile, delivers maximum precision and offers top of the line milling performance capabilities. With the M10 Pro high-speed milling machine you adjust quickly to new production requirements.M10 Pro benefits at a glance:Highly productiveHighly preciseHighly dynamicIdeally suited for varying lot sizes, small numbers, large numbers, and high-tech materialsIntegrated linear measuring system with a resolution of 40nm guarantees continuous precision BrochureApplicationsHigh-performance machiningPrecision machiningThicker materialsSmall serial productionPanel productionPanal materials

High-performance HSC milling and engraving machine at a favourable priceThe DATRON machining system M7 can considerably increase your machining speed and quality. With a floor space of only 1, 500 mm x 1, 400 mm this compact machine offers a traverse path of 520 mm x 650 mm x 240 mm. The solid Granite construction allows highly dynamic CNC milling and, at the same time, ensures high surface quality. Robust high-torque machining spindles or precisions spindles up to 60.000 rpm are available, tailored to your application requirements. With this compact and low-priced power house the precise ma- chining of Aluminium and Plastics in 2D or 3D can now be carried out much more effectively and economically.BenefitsHigh-performance HSC milling and engraving machine at a favourable pricePositioning feed up to 16 m/minFully Enclosed Machining AreaTraverse path 520 mm x 650 mm x 240 mmOptional with 600 W high-frequency spindle (up to 60.000 rpm)Optional with 5fold tool changing unit with tool length sensorView Technical Details >> BrochureApplicationsThe high dynamics and speed allow for a versatile use in industrial series production:2D and 3D engravings, of also steel and stainless steelFast 3D prototyping in all conventional materialsEfficient machining of small-format aluminium workpiecesHigh-speed machining of frontpandels and housingsNo reworking necessary thanks to neat and burrfree machining

A specially precise and stable structure characterises the DATRON IR 0300 Inline dispensing system. This guarantees years of continuous operation and constant quality also under very demanding operational conditions. Thanks to its free-arm construction this system can be integrated with particular ease into inline operation. Digital I/Os ensure an optimum data exchange between the overriding control software and the DATRON VDispenser software. Up to two dispensing heads can operate simultaneously. Material can be supplied from cartridges or linear feed systems such as hobbocks or barrels. Sensors to compensate differences in work piece height and nozzle result in a high level of process reliability.Product advantagesCartesian robot with small floor spaceFull inline capabilityDispensing head with patented volume control and fast 3D controlShort cycle times thanks to high dispensing speeds up to 16 m/minHigh availability and low wear-related costsSpecial VDispenser software for optimum Start/Stop areasApplications areaFor fully-automatic inline dispensing processesFor adhesives and fluid sealants in industrial applicationsIn all dispensing areas which require high dynamics at constant precisionFor all standard 1C materials; 2C on enquiry

The DATRON D5 is a high performance Milling/Grinding machine that is optimized for the Dental industry and has a very small space requirement.The machine includes:rotary swivel axis for 5 axis simultaneous machiningApple iPad for the complete control operation13-fold tool changing unit with tool-length and tool-break sensorsintegrated 8 blank automationcooling system for spindle and drivesminimum-quantity cooling lubrication systemchip case with adapter for our vacuum systemwet grinding option for glass ceramics

High-Frequency SpindlesUp to 60.000 RpmIf small tools are used for machining, high speeds are required for a high cutting output in order to manufacture high quality workpieces in a cost-effective manner.DATRON offer high-frequency (HF) spindles in several power categories for speeds ranging from 3, 000 - 60, 000 rpm. These spindles run smoothly, deliver highly accurate results, and can be used for a wide range of applications.The following high-frequency spindles are available:PowerSPowerful and extremely precise HF spindles with HSK-E tool inserts for high quality and economy during processing. Speeds up to 40, 000 rpm and large cutting capacities are possible.HighSFor High-speed processing:HS high-frequency spindles with automatic tool changer for milling, drilling and engraving; for easier high-speed processing.HighS/KHS high-frequency spindles with automatic HSK-E taperred tool changer. For the especially precise milling, drilling and engraving the HighS spindles are equipped with a HSK-E tapered tool changer.EcoSfor Plastics and Nonferrous Metal: Particularly sturdy high-frequency spindles with automatic tool changer for milling, drilling and engraving at speeds up to 30, 000 rpm.BenefitsHybrid ball bearings, compact construction, and a high rigidity based on a special bearing arrangement result in a very high run-out accuracy of up to 2 m.An electronic fine balancing system results in quiet and low-vibration operation.Wear-proof and maintenance-free three phase current asynchronous motors and a lifetime lubrication reduce maintenance expenditure to a minimum.Air lock prevents dirt and dust from entering the inner part of the spindle.The pneumatically actuated tool holding fixture enables an automatic tool change.

The automatic tool changer accomodates 15 tools per magazine with shaft clamping. A cover protects the tools from dirt and chips and folds up automatically during tool changes. An integrated tool length sensor automatically measures the tools.

The Z-Nano precision probing head allows tool lengths to be measured quickly, precisely and automatically, as well as a wide variety of tools to be checked.The functional principle with linear guidance is absolutely free of transverse forces, so that even sensitive and very small tools can be measured. The precise tool length sensor Z-Nano can be used to the machine systems M8, M35, M7, ML, MV and M10.

Compact laser module with integrated transmitter and receiver. Fast, precise and automatic, contact-free tool measurement and breakage detection on turning tool.The times for tool measurement can be reduced by up to 90%. The automatic tool breakage control ensures reliable manufacturing in fully automatic location.

The DATRON cooling/lubrication system is for conducting heat away from the milling location. The cooland is sprayed through two Venturi nozzles with compressed air near the milling cutter and comes out as a fine mist on the workpiece and tool.The heat energy which is generated in the milling process is removed from the milling location by means of the evaporation process. In addition, the coolant lubricates the cutting edge of the tool and increases the tool life.Thanks to the almost complete evaporation of the coolant, it is not necessary to clean the workpiece after machining.Properties:Can be electronically dispensed via hand-held control unitFlexible spray nozzle holderDirection-dependent spraying behaviour can be programmedProgram-controlled spray volumeCoolant consumption 0 - 1 l/hStorage tank with filling level monitoringRobust metal tank for the standard cooling/lubricating system DATRON EK-D. The storage tank with five l capacity is fastened directly to the machine. An automatic filling-level check with a warning message via the control guarantees process safety. A visual filling check is also a componen

Clamping devices, such as vices or workpieces, can be fastened to module clamping plates. The modules are fastened on the machine table either with a screw connection or with the vacuum suctioning system.

The T-slot module clamping plate offers room for application-specific fastening solutions or the combination of a short-stroke clamping element and fixed clamping jaw.The modules are fastened on the machine table either with a screw connection or with the vacuum suctioning system. If several T-slot module clamping plates are arranged next to each other, the two- and three-row ones must alternate, or a gab of 50 mm will be formed. If you would like to completely fit your machine with a table cut-out with T-slot plates, please select the table upgrade MS-TNA.

In order to take advantage of the high flexibility of T-slot clamping systems even on the milling machines M8, M8XL, M35, M85 and M10, the machine table can be upgraded with four T-slot module clamping plates. The modules can be alternatively fastened with screws or with the vacuum suctioning system.

Take advantage of the vacuum force! DATRON vacuum module clamping plates offer maximum clamping force and simplest handling. The vacuum module clamping plates are available in different sizes. They are divided up into segments which can be operated separately from each other with a vacuum distributor. Several identical or even different workpieces can be set up simultaneously. The special DATRON cardboard VacuCard distributes the vacuum unter the workpiece and also acts as sacrificial layer.

The DATRON vacuum module clamping plate is divided into two clamping areas. These can be activated separately from each other with a vacuum distributor.

The DATRON VacuPlates are the result of many years of experience in vacuum clamping technology.

DATRON puts its trust in innovation when it comes to manual clamping technology. In order to overcome the limits of conventional workpiece clamping and to completely exploit the technical capabilities of DATRON milling machines, the flat clamping system offers very good solutions. Both single-part clampings as well as double-clampings are possible.

This newly developed axis offers a particularly high degree of accuracy while machining precise mechanical parts. It has been designed for M8 and M9 machines. The swivel axis can be turned up to 300 degrees, and the rotary axis does not have a limit stop. The axial and radial run-out accuracy is 0.01mm. The positioning and repetitive accuracy values are within the lower angular second range. The unit corresponds to safety class IP54 and weighs approx. 8.4 kg. Its dimensions are 202 x 230 x 130 (L x W x H in mm) and the height of centres is 75 mm.

The massive unit consists of a horizontally aligned swivel axis in a U design, which supports the compact rotary table with a face plate diameter of 135 mm. Five workpiece sides can be machined in one set-up. The DATRON control also supports complex five-axis simultaneous machining here.

For applications in which workpieces have to be turned in front of the vertical clamping surface of M3 or M8 Datron machines.This axis, whose robust gear mechanism runs in an oil bath, is very accurate and has almost no backlash. The axis has a resolution of 360, 000 steps/revolution and is supplied with a SK40 holding fixture. Its dimensions are 148 mm x 352 mm x 185 mm (W x H x D). The figure on the left shows a combination of the precision rotary axis and the compact rotary axis. This combination makes a turning and swivel operation possible.

The compact rotary axis with tailstock offers comfortable handling as well as the highest possible manufacturing accuracy. It is particularly suitable for complete machining of long workpieces or drilling in the radial direction. The rotary axis with tailstock is mounted on a module clamping plate, which minimizes set-up times and also guarantees a high positioning accuracy.

With the DATRON CleanCut System, chips can be removed very efficiently. The specially developed suction technique allows you to work in an almost chip-free manner, especially during plate machining. As a result, you save a considerable amount of time since time-consuming cleaning of the machine is not necessary. Due to non-contact removal of chips, the CleanCut suction head is also suitable for highly sensitive surfaces. The automatic inward and outward movements of the suction head also save a lot of time in practice. Tool change, tool measurement and 3D measurement can be performed without any restrictions. If the suction funnel disturbs during machining, it can remain fixed in the retracted position or be dismantled. With the optionally available four-nozzle cooling lubrication head, you can remove chips and effectively cool the machining tool at the same time. This combination of suction and minimum quantity cooling leaves almost no residue.

The industrial vacuum cleaner RI 331 is particularly suitable for use with the DATRON CleanCut suction system. A large volume preseparator allows the vacuum cleaner to be operated for a long time. The sound-insulated and splash-proof housing is made of painted steel. The vacuum cleaner is also equipped with a pressure manometer for volume flow monitoring.

The pre-separator has a collection vessel volume of 160 litres with a tilting undercarriage which can be tilted by a forklift or a crane. The crane eyes and nozzle holders are located on the pre-separator. The pre-separator can be rolled with two steering and fixed rollers.

The specially powerful graphite dust suctioning system for the milling machine M7 offers the highest possible amount of protection from fine graphite dust for the machine and its surroundings. This is reached by means of a round table suctioning nozzle in the machines protective cover. Thanks to the high suctioning power of the vacuum cleaner, there is turbulence in the nozzle which effectively suctions the generated dust. Special characteristics of the suctioning system include the low noise development and the multi-stage filter system:In stage one, course particles are separated from the rest of the dust in the cyclone and are caught in a 50 l tank.In stage two, the graphite dust is separated from the suctioned air in the main filter element. The filter element is cleaned by a mechanical device.

The DATRON suction system can be used to dispose of all chips and dust produced during machining.A brush around the milling tool ensures that the chips and the dust are reached by the suction system.If the brush is dismantled a 2-nozzle Microjet sprayhead can be mounted.

The robust and durable design of the DATRON chip conveyor, made of anodised Aluminium extrusions, allows dry and slightly moist chips to be transported out of the machine.

Security Suction System (complete with accessories) for the removal of dangerous dust (class M).

For better control and especially easy machine operation. With electronic handwheel, controller for feed and positioning feed. The CNC hand-held control unit makes it easier for the user to set up the CNC machine. Thanks to the dust-protected keyboard and robust structure, the hand-held control unit is ideally suited for had workshop use.

The protective keyboard membrane protects the keyboard of the operating terminal from the usual contamination one finds in workshops. The touchpad function is not impaired by the protective membrane.

The distinguishing features of JUNair compressors are their compact and sturdy construction as well as an almost noiseless, vibration-free operation. These compressors have been designed in such a way that they require minimum maintenance and are very easy to operate.

The system workshop trolley with six drawers provides sufficient space to keep tools, manufacturing documents, etc. The drawers can be locked.

DATRON offers the right vacuum pump for every application. The required pump size is mostly dependent on the clamping surface of the used vacuum plate.

With this specially ground milling cutter, you can perform particularly deep milling work with high feed rates in the material. The large chip groove allows optimal chip removal.Micrograin solid carbide end millwith single flute and flat bottom30 upcut spiralshank without clamping surface DIN 6535-HAtoric cut

This specially balanced end mill is designed for very fast feed rates and has a very high chip removal capacity.Micrograin solid carbide end millwith single flute and flat bottom30 upcut spiralshank without clamping surface DIN 6535-HA^specially balancedtoric cut

Compared to tools of a standard flute length, the tools with a specially short flute (Article Nos. with K) are much more robust and have a longer tool life.Micrograin solid carbide end millwith double flute and flat bottom30 upcut spiralshank without clamping surface DIN 6535-HA

This tool has an edge radius, which increases the tool life. Models with toric cut have a large useable depth.Micrograin solid carbide end millwith double flute and flat bottomedge radius30 upcut spiralshank without clamping surface DIN 6535-HA

With stepped double flute end mills, the cutting edge diameter is considerably larger than the shaft diameter. This tool is ideally suited for milling over. With high feed rates and low infeed, large surfaces can be milled over in a short time. Due to the sharp-edged corners, it is also possible to perform contour machining.Micrograin solid carbide end millwith two flutes and flat bottom30 upcut spiralshank without clamping surface DIN 6535-HA

The cutting geometry of these micro tools is designed for steel machining. In combination with the standard X.CEED coating, these tools have a high tool life and provide excellent surface quality.Micrograin solid carbide end millwith two flutes and flat bottom30 upcut spiralshank without clamping surface DIN 6535-HA

This SC end mill has a very short flute length and a special coating, which results in a very long tool life.Micrograin solid carbide end millwith three flutes30 upcut spiralshank without clamping surface DIN 6535-HA centre cutcentre cut

A specially precise and stable structure characterises the DATRON IR 0300 Inline dispensing system. This guarantees years of continuous operation and constant quality also under very demanding operational conditions. Thanks to its free-arm construction this system can be integrated with particular ease into inline operation. Digital I/Os ensure an optimum data exchange between the overriding control software and the DATRON VDispenser software. Up to two dispensing heads can operate simultaneously. Material can be supplied from cartridges or linear feed systems such as hobbocks or barrels. Sensors to compensate differences in work piece height and nozzle result in a high level of process reliability.Product advantagesCartesian robot with small floor spaceFull inline capabilityDispensing head with patented volume control and fast 3D controlShort cycle times thanks to high dispensing speeds up to 16 m/minHigh availability and low wear-related costsSpecial VDispenser software for optimum Start/Stop areasApplications areaFor fully-automatic inline dispensing processesFor adhesives and fluid sealants in industrial applicationsIn all dispensing areas which require high dynamics at constant precisionFor all standard 1C materials; 2C on enquiry

The tool changer system TC-S is designed for direct shank clamping and is available with 5 or 10 individual stations. A precise mechanical sensor for tool length measurement is built in.

This SC end mill has a very short flute length and a special coating, which results in a very long tool life.Micrograin solid carbide end millwith four flutes30 upcut spiralshank with clamping surface DIN 6535-HA centre cutcentre cut

Thanks to the long flute length thick materials can be very well machined. As a standard, these tools are supplied with a X.CEED coating.Micrograin solid carbide end millwith four flutes30 upcut spiralshank with clamping surface DIN 6535-HA centre cutcentre cut with two long front side flutes

This end mill has a very short flute length and a special coating, which results in a very long tool life.Micrograin solid carbide end millwith six flutes50 upcut spiralradial under cutshank without clamping surface DIN 6535-HAwithout centre cutpartly with edge radius

Micrograin solid carbide end millwith two flutes30 upcut spiralcentre cutshank without clamping surface DIN 6535-HAwith X.CEED coating

Thanks to the toric cut of the shaft the work piece can be machined more deeply.Micrograin solid carbide end millwith two flutes30 upcut spiralcentre cuttoric cutshank without clamping surface DIN 6535-HA

This end mill is specially designed for the optimum machining of external radii.Micrograin solid carbide external radius end millwith two flutes or up to four fluteswith specially cut edges for the machining of external edgesshank without clamping surface DIN 6535-HA

Micrograin solid carbide T-slotting millwith two flutes or up to six flutesshank without clamping surface DIN 6535-HA

This tool has been specially designed for the milling of fixture slots of the CNC short-stroke clamping units.Micrograin solid carbide T-slotting millwith two flutesshank without clamping surface DIN 6535-HA

These tools are highly suitable for machining printed circuit boards or test adapters.Micrograin solid carbide end millmicro-toothedfish tail-grinded bottomshank without clamping surface DIN 6535-HA

Due to micro-toothing and coating, these tools have a high tool life even with extremely abrasive materials.Micrograin solid carbide end millmicro-toothedfish tail-grinded bottomshank without clamping surface DIN 6535-HAX.CEED Coating/Diamond Coating

Drill, 3 mm shankMicrograin solid carbide drillwith 130 point angleshank without clamping surface DIN 6535-HA

Micrograin solid carbide drillwith 130 point angleshank without clamping surface DIN 6535-HA

Specially effective thread milling can be done with the innovative milling thread mill from DATRON. With this tool the centre hole and milling thread can be machined at one time. This special tool is legally protected by an utility patent.Micrograin solid carbide special-purpose millfor the milling of threadswith three flutesshank without clamping surface DIN 6535-HA

This engraving tool is supplied with a tip diameter (D1) of 0.1 mm. You may customise the tip diameter with the DATRON diamond lapping tool, Art. No. 0068298.Micrograin solid carbide engraving toolwith single fluteconic tool tipshank without clamping surface DIN 6535-HA

Micrograin solid carbide countersunk toolwith three to four flutescentre cutshank without clamping surface DIN 6535-HA

Spring-mounted cutting diamond for jewellery engraving, suitable for metals such as gold, silver, brass, tin, aluminium (e.g. colour-anodized).For engraving work pieces with a curved surface, a sharp angle of 90 degrees should be selected. Otherwise, a sharp angle of 120 degrees is recommended (higher tool life)Shank: 6 mmLength: 58 mm

For the machining of unbaked high-performance ceramics such as Zirconium and Aluminium OxideDATRON dental ball-nose end mills come with a special cutting geometry. This guarantees highest surface quality. A highly abrasion-resistant diamond coating results in very long tool life, especially when highly abrasive materials are used.

For the machining of CoCr Steel, pure Titanium and Titanium alloysThe cutting geometry of this milling tool has been specially designed for the high demands when hard-to-cut milling materials.

For the machining of Acrylic polymer and wax blanksEspecially when milling soft materials, the polished flutes of this milling tool allow for burr-free and neat milling results. Ample chip space guarantees clean chip removal.Optionally, this milling tool is available with XTS coating which considerably increases the tool life.

With the DATRON adapter collets you may use different tool shank diameters in one spindle collet chunk only. You need one adapter each in the automatic tool change for every tool with a different shank diameter. The adapters are pre-stressed and therefore reuseable. To open the adapter collets you need the DATRON adapter insertion tool, Art. No. 0068337 for 6 mm adapters or Art. No. 0068337A for 8 mm adapters.