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Chemical Machinery & Plant

Our offered Product range includes Vegetable Oil Refinery Plant, Cooking Oil Refinery Plant, Mustard Oil Refinery Plant, Coconut Oil Refinery Plant and Sunflower Oil Refinery Plant.

Vegetable Oil Refinery Plant

Vegetable oil and fat resources are essential to mankind as a source of nutrient and industrial raw materials. Crude vegetable oil obtained from various oil milling units is further refined before use for edible purposes. Refined vegetable oil is a process where free fatty acids are volatized, condensed and recovered simultaneously with vacuum de-colouring operation.

TINYTECH UDYOG is a prominent manufacturer and supplier of state of the art Vegetable Oil Refinery Plants in batch type units & continuous line units to get best quality refined vegetable oil. The Tinytech Vegetable Oil Refinery Plant delivers highly efficient results with excellent oil quality. It is utmost essential that the crude oil obtained from expellers and solvent plants get refined in the Vegetable Oil Refinery Plants before it is utilized directly. This purpose is fulfilled in our Vegetable Oil Refinery Plant.

The Crude Vegetable Oil contains small amounts of naturally occurring materials such as proteinaceous material, free fatty acids and phosphatides. The most common method of refining oil is by reacting it with an alkali solution which neutralizes the free fatty acids and reacts with the phosphatides. These reacted products and the proteinaceous materials are then removed by centrifuge. Following alkali refining, the oil is washed with water to remove residual soap, caused by saponification of small amounts of oil. Color-producing substances within oil such as carotenoids and chlorophyll are removed by bleaching process, which employs the use of adsorbents like acid activated clays. Volatile components are removed by deodorization which is performed under high temperature and vacuum. Finally, the refined vegetable oil is filtered and is used for the further respective purposes.

There are 2 refining methods in the vegetable oil refinery plant:
  • Chemical Refining
  • Physical Refining
1) Chemical Refining

The chemical method of refining removes the Free Fatty Acids and other impurities in a chemical way by Acid-Base neutralization process. Caustic soda is used as a base for this method. The addition of Caustic Soda to the acid completes the neutralization. This results in the formation of sodium soaps and gums which are then separated by Separators & Centrifuges. The neutralized oil is subsequently bleached and deodorized.
Chemical refining is most widely used method for refining all types of crude oils such as groundnut oil, soya oil, sesame oil, corn oil, castor oil, cottonseed oil sunflower oil etc.

2) Physical Refining

The physical method of refining removes the Free Fatty Acids in single stage of deodorization process while the gum content from the crude oil is removed in the degumming process. Some crude oils contain non-hydratable phospholipids which are not removed by chemical refining. For that, physical refining is to be done. In physical refining, comparatively more FFA is distilled out giving a high oil refining rate with minimum oil loss.

Vegetable Oil Refinery Plant - Conclusion

The vegetable oil refinery plant gives color uniformity and appealing quality to the oil by removing unwanted substances and unpleasant smell from the vegetable oil. The plant and machinery consists of neutralizer, bleacher, deodorizer, cooler and various other allied equipments. Available in various capacities starting from 5TPD to 50TPD, our vegetable refinery plant finds an extensive application for almost all types of oil seeds.
With decades of cumulative experience and expertise, TINYTECH UDYOG offers Vegetable Oil Refinery Plants with best technology giving pure, refined, consistent and stable finished oil at output. Get in touch with us to know more.

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Cooking Oil Refinery Plant

Tinytech Cooking Refinery Plant is a durable, reliable and robust unit for getting the ready to use cooking oil. Cooking oil refining is an important process which is carried out after the oil is extracted from oil mill machinery and oil mills. The output of oil mill is treated as the input for the Tinytech cooking oil refinery plant.

Cooking Oil Refining is a method to remove unwanted and undesirable elements like Free Fatty Acids (FFA), Gums, Phospholipids, Waxes, Soaps, Odor and Color etc. from the cooking oil and to improve overall quality of cooking oil. The entire process is carried out in various steps such as Degumming, Neutralizing, Bleaching, Dewaxing, Winterizing and Deodorizing.

Description for Cooking Oil Refining Process-
Degumming Method

This is the first step in refining and is also known as the Pretreatment Process. In the degumming process, the gums are precipitated and separated by the centrifugal separation technique. If the gum content in the oil is low, only gum-conditioning is required to be done and there is no need to go for separate degumming process. The degumming can be carried out in the same neutralization vessel.

Neutralizing Method

Every cooking oil consists certain amounts of free-fatty acids FFA's that increase the rancidity in oil and is harmful for human consumption. In neutralization, the FFA's are removed by reacting them with caustic soda- NaOH in the neutralizer at a certain temperature and performing the stirring. In this way, FFA gets separated in the form of soap stock. Tinytech offers neutralization units.

Bleaching Method

The color pigments in the oil are removed in the bleaching process. The neutralized oil is treated with certain chemicals like activated earth which removes the color from the cooking oil. This process is also carried out under temperature. The bleached oil is then filtered so that the added chemicals and particles are separated from the oil.

Deodorizing Method

The deodorization is an important process in the cooking oil refining. This process is used to remove the odor from the oil. Every oil contains certain typical natural color. During the previous processes, certain unwanted odor is applied on the oils. The deodorization process removes this odiferous material. It is carried out under high temperature and vacuum systems. At the completion of the process, we get the deodorized-odorless cooking oil.
For sunflower oil and corn oil, separate dewaxing process is carried out and for palm oil; separate fractionation process is carried out.

Batch Type Cooking Oil Refining Process

The batch type refining method is the oldest and the most widely used method for chemically refining of cooking oils. This type of oil refining process is used for smaller capacity refinery plants from 3 tons/day to 30 tons/day. The batch type process is generally preferred because it has low cost, low effluent generation, easy maintenance and easy to operate making it economically more viable. Numerous TINYTECH batch refinery plants are operational at various places refining different cooking oils.

Continuous Type Cooking Oil Refining Process

The continuous oil refining line is used for capacities higher than 30 tons/day and up to 500 tons/day. This method is used for where the cooking oils contain higher FFA content. Though this process line is expensive, it provides automation along with low processing costs and superior quality refined oil.

Having years of experience in the cooking oil refinery plants and oil refining sector, TINYTECH UDYOG can supply the cooking oil refinery plants with both the process lines with successful erection, installation and project execution to get the excellent refined oil at the output.

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