Our Products
The oil extraction in previous times was done only through the presses. Today, most of the oil extraction is done by the oil expellers or direct press extraction. Oil extraction machinery is used for the high oil content seeds such as groundnut, sesame, soyabean, rapeseed, castor seeds, cottonseed etc. | |||||||||||||
Various oil extraction plants include: | |||||||||||||
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Edible Oil Refinery Plant: Edible Oil Refinery: Edible Oil Refining
Tinytech Udyog has been in the edible oil industry since 20 years. We are designers, manufacturers and global exporters of Edible Oil Refinery Plants for the refining of almost all kinds of crude oils. We have carried out successful worldwide turnkey installations of edible oil refinery plants and oil mill projects. Kindly note that the below photograph has been copied by many other companies who have put up on their website. But in actual the below photograph is of TINYTECH EDIBLE OIL REFINERY PLANT which is erected at our Tinytech Showroom Office.
Main Equipments of Edible Oil Refinery Plant include the following: | ||||||||||
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Vacuum Pump and the Steam Generators for the Edible Oil Refinery Plant cannot be seen in the above picture as they are on the back side. Moreover, the Catchalls with 40 Ft. tower and the Barometric Condenser are also not shown here. | ||||||||||
The Process Description for Edible Oil Refining is stated as under: | ||||||||||
For refining any crude edible / non-edible oils, there are mainly three basic processes which are carried out in the refinery plant. | ||||||||||
Neutralization Process | ||||||||||
First process is neutralization in which the oil is neutralized in order to remove the Free Fatty Acids (FFA) by adding caustic soda. Oil is heated up to about 60C by thermic fluid coils and oil is stirred by the stirrer. Soap stock formed due to chemical reaction is allowed to settle at the bottom of the neutralizer from where it is taken out into respective soap pans. | ||||||||||
Bleaching Process | ||||||||||
The neutralized oil is then transferred for the bleaching process where the color of the oil is removed. The bleaching process is carried out with the help of respective chemicals such as carbon black, bleaching earth etc. Oil is heated up to high temperature of around 100C under vacuum with continuous stirring operation. | ||||||||||
Deodorization Process | ||||||||||
The bleached oil then goes to the filter press where the spent chemicals are separated and clean bleached oil is obtained. This oil goes to deodorizer where the oil is to be heated above 110C and under vacuum by providing live steam from the bottom. The temperature of the oil is raised up to certain limits. The entire process of deodorization is very crucial for the quality of the oil. Finally, the smell and unpleasant odor from the oil is removed. | ||||||||||
Cooling Process | ||||||||||
The high temperature oil is to be cooled in the cooler where the water circulating coils take away the heat. The cooled oil is again allowed to pass through the filter press for the final filtration process. Finally, totally clean, filtered, refined transparent oil is obtained at the output. | ||||||||||
Dewaxing Process | ||||||||||
Some oils such as corn oil / maize germ oil and sunflower oil contain considerable amounts of waxes in them. Sometimes these waxes give very hazy appearance to the oil and it is advisable to remove these waxes. In such cases separate dewaxing process is carried out. Our Tinytech refinery plants are equipped with dewaxing units in order to remove the waxes from the oil and making it more stable and palatable. | ||||||||||
Fractionation Process | ||||||||||
For refining the palm oil, the above method is carried out with slight process modifications. There is addition of few extra equipments in the refinery such as chilling plant, crystallizer etc and the fractionation method is performed. Tinytech Udyog possesses expertise in the palm oil refining and our palm oil refinery plant is most advanced giving ultimate palm oil refining results. |
Cold Press Expeller is used for the expelling of oil at a lower temperature of below 20 degree Celsius. It is also referred to as the cold oil press method in which no heat is involved. The entire operation of cold oil pressing is carried out at the normal room temperature. The cold press expeller works in the rotary manner, hence it is also known as the rotary cold press expeller. | ||||||||
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Tinytech Oil Mill Expellers | |||||
We manufacture and export OIL EXPELLERS for getting pure, fresh and natural cooking oil. Our oil mill is most suitable for self-reliance and self help projects, including employment generation and health programs. The Tinytechoil expeller machineis widely appreciated for its multiple applications. This oil expeller machine finds wide application in small and large scale industries. Our ranges of oil mill expellers are suitable for all customer requirements. The steel fabricated structure ensures better alignment of the oil expeller machine and the gearbox has been designed to make it extra heavy and splitting in two pieces. The gears are totally enclosed inside the joint body and the gear box. This reduces the noise in the machine and increases the life of the gears.
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Huge Scope of Tiny Oil Mill Machinery |
Mahatma Gandhiji has said that, if we desire the equitable structure of society free from any kind of exploitation, it is essential that the means of production must be in the hands of poor people which should be managed by them, controlled by them and also owned by them. This is possible only if the oil milling technology of production is decentralized at very small scale level-almost at home or cottage scale level. One of the most striking virtues of such decentralized cottage level technology is that it creates self reliant and self supporting society completely protected itself from the external economic forces. |
Equipments for Oil Mill Machinery |
Tinytech Oil Mill Machinery is used for expelling and extracting oil from various edible and non-edible oilseeds. The plant consist of various equipments like seed preparatory equipments, seed cooking equipments, screw oil press also called as oil expellers, filter pumps, plate type filter press and other allied machinery. |
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Working Principle in Operating Oil Mill Machinery |
All the equipments of the oil mill machinery will be installed as per the site and installation diagram. Our technician will come for the complete erection and installation of the machineries. The technician will start the machines and will also train the local operators to run the oil mill. |
Prominent Features of Tinytech Oil Mill Machinery |
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Basic Requirements for Establishing Oil Mill Machinery |
Land and Area Requirement- Approximate 400 sq.fts |
Electricity Consumption- 14 HP for entire Oil Mill |
Manpower 2 persons for entire 3-TPD Oil Mill Plant |
Consumables- Oilseeds as per the plant capacity. |
Sr. No. |
Oil Mill Equipment | Capacity |
1 |
Groundnut Decorticator | 300 Kg / hour |
2 |
Sunflower Cracker | 450 Kg / hour |
3 |
Palm Nut Cracker | 450 Kg / hour |
4 |
Copra Cutter | 300 Kg / hour |
5 |
Oil Expeller | 160 Kg / hour |
6 |
Cooking Kettle | 200 Kg / hour |
7 |
Steam Boiler | 50 / 100 Kg steam / hour |
8 |
Oil Filter Press | 16" X 16" - 200 Liters / hour |
9 |
Neutralizer | 1000 to 1400 Liters / batch |