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Satara, Maharashtra, India
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Other Products / Services #5387837

Centrifuge Drive

  • Power 40 Kw To 150 Kw
  • Torque 3000 Nm To 15000Nm
  • Speed Ratio 52:1 to 125:1
  • Output Solid Splined or Hollow Splined

The decanter is a machine where the horizontal conical vessel rotates at very high speed and at the centre of the vessel there is a scroll which also rotates in the same direction at differential speed which allows separation of solid and liquid. The planetary drive used in the decanter machine is a high precision gearbox where all the gears have accuracy of DIN1 6 & are dynamically balanced to withstand high speed of maximum 4000 rpm. Generally input shaft is kept stationary or given speed to achieve variable speed between bowl & scroll.

Depending on the design of the decanter output shaft is designed of hollow female spline construction or extra long male spline construction.

The range of products offered by Top Gear is being used by various decanter machine manufacturers in India and abroad.

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Planetary Gear Motor

  • Power 0.17 kW to 75 kW
  • Speed 0.001 RPM to 400 RPM
  • Volts 50 Hz & 440
Planetary geared motor is offer in modular design with wide a range of variety. The geared motors are offered with IEC motors having ISI standard with IP55 protection & S 4 Class duty, 50 Hz & 440 Volts. The geared motor can be supplied along with electromagnetic brake too as per the demand.Constructional features of planetary geared motors design is space saving & compact in size .It has high torque to weight ratio compared to conventional geared motors.
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Bevel Planetary Drives

  • Torque Capacity 1400 Nm to 1700 Nm
  • Power Ratio 3.7 kw to 7.5 kw
  • Mounting Foot / Flange

Bevel planetary drives suits the application demand where in space constraints for inline prime mover.

The range of Bevel Planetary Drives comes with spiral bevel gears at input stage. The prime mover arrangement can be offered as solid shaft to mount a pulley or sprocket or coupling, and also for hollow female type where in flange mounted electric or hydraulic motor can be directly installed through a flexible shaft.

Gear box mounting can be offered as foot mounting or flange mounting as per application demands.

Use of Bevel Planetary Drives is becoming popular in various applications mainly for right angle transmission & replacement of conventional worm or bevel helical gearboxes

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Worm Planetary Drives

  • Power Ratio 0.17 kw to 10 kw
  • Mounting Foot / Flange
  • Torque Capacity 200 Nm to 750 Knm

The Worm Planetary Drives offered by Top gear is demanded by certain industrial applications where high reduction ratios are required; operation should have irreversible & self locking type and demands for low noise requirements too.

The worm gearbox at certain reduction are 100 % irreversible hence this feature at input drive & high torque capacity multiplication at output side by use of planetary drive has given ultimate product to many applications.

The prime moves are mainly used as female type hollow input where direct electric motor can be coupled as male female coupling. The output mounting can be offered either foot mounting or flange mounting where the output shaft can be offered as cylindrical type or male / female splined type also.

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HOIST DRIVES

  • Power 3 kW to 15 kW
  • Torque 1100 Nm to 15000 Nm
  • Reduction Ratio 60:1 to 110:1
  • Mounting Flange
  • ommon Name Pasteurized Market Milk.
  • Type of packing Half liter (Poly-pouch), one liter (Poly-pouch) and 5 Ltr (Poly- pouch) consumer pack.
  • Shelf life Two days when stored under refrigeration
  • Labelling Date of manufacturing, MRP, nutritional value, Batch Number and Use by date.
  • Special instruction Storage continuously below 5˚C for the mentioned shelf like.

The use of planetary drives in EOT cranes for hoist application is widely accepted by the crane industry. Top Gear has designed a wide range of hoist drives which have distinct advantages over the conventional bulky helical drives.

Top Gear gearbox has got solid input shaft & female splined shaft at output. The Hoist drum is to the connected to body of the planetary drive & the output splined shaft is held stationary by the male flanged splined spigot & drive through electric brake motor is given at input end.

The robust construction of output splined shaft with the use of high grade alloy steel ensures reliability for application. The drive is mounted inside the drum gives compactness to hoist.

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Creep Drive

  • Ratio 1:5 to 1:10
  • Torque 70 Nm to 3000 Nm
  • Power 0.5 Kw to 15 Kw
The creep drive is a special planetary gearbox where in the input & output shaft both are solid and the body is mounted on both the sides with pedestal bearings. The constriction of creep drive is single stage planetary. The creep gearbox installed after main motor. Hoist gear box starts the reduction which is primary reduction to main gear box however when high speed required creep motor is off and brake is released and main motor gives drive to the primary gear box.
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NAUTA MIXTURE DRIVE

  • Capacity 5 kW to 20 Kw
  • Screw Speed 40 to 50 RPM
  • Rotation Speed 0.5 to 1.5 RPM
  • Cone angle 68 ° to 73 °

The Gear boxes often called as Conical Mixer & where the vessel is conical shaped & at the periphery one screw along with central gear box arm rotates @ 30 to 45 rpm as well as the arm rotates as per required speed @ 1 rpm.

The conical mixers are becoming popular in chemical & pharmaceutical industries over horizontal blenders due to its higher productivity & power saving by 70 %. The distinct advantage of use of conical mixer is, it generates minimum heat and minimizes product distortion.

The Nauta has got two different input drives of different capacity and also are supplied in doublecalled as combi drive.

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Traction Drive

  • Radial Load 10000 N to 500000 N
  • Torque 300 Nm to 250000 Nm
  • Ratio 5:1 to 300:1
  • Drive Hydraulic drive with hydraulic parking brake

Top gear has got a wide range of Traction Drives in TD series. These drives are used in Crawler application for any mobile equipments like cranes, drilling rigs, excavators and many more.

The constructional feature of this type of gear box is that it has got tapered roller bearings to take care of thrust and radial loads in addition to transmit torque. One end is fixed to the equipment frame and generally sprocket is fitted on the hub which gets connected to the crawler chain.

The transmission construction is single, double or triples stage compact planetary system. The provision for free wheeling by disconnecting the drive pinion is optional. The parking brakes supplied are multi disc spring loaded and hydraulically released.

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Belt Drive

  • Drum Diameters 160 to 800 mm
  • Speed 0.4 M/sec to 4 M/sec
  • Power 0.18 Kw to 75 Kw
  • Drum Length 300 to 2000 mm

Top Gear has invented the unique solution for Belt conveyor application where in the planetary gear box is fitted inside the drum. The drum generally comes with rubber lagging. The construction of the Belt drive is very simple where the one end planetary gear box shaft is held stationary with the rigid pedestal. The gear box fitted inside the drum and it rotates completely where as the input shaft is connected to flange type motor, which is fitted at another end of drum.

The TGT Belt Drive has advantage over other the manufacturers such as motor is fitted outside which is easy in maintenance.

The Belt drives are supplied in pre oil filled condition with long life synthetic oil.

The belt drives are widely used in foundries, ore handling plants, coal handling conveyors, baggasse handling conveyors in sugar plants.

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Mill Drives

  • Power 30 Kw to 750 Kw
  • Mill Capacity 16’’ X 24’’ to 45’’ X 90’’
The Foot Mounted Mill Drive designed with first stage helical to take care of high peripheral speed and further three stages are designed with planetary construction which can handle high torque. The output shaft is generally made with square end design further connected to mill with wire rope coupling and the three foundations with 10 nos foundation bolts take care of rugged foundation requirement of very high loading.The application of Planetary Mill drive is becoming popular over conventional drive system with the advantage of high efficiency, zero maintenance, space saving & lesser foundation cost. It can be used for GRPF also.
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Crane Gears

Top Gear Crane Duty Gearboxes are designed with IS standards of crane duty and has wide range of Cross Travel CT, Long Travel LT, and for Hoist HT. Categorized in class I, II, III &IV.
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Sugar Elevator

India being worlds 2nd Largest Sugar producer is heavily dependent on Sugar Industry to drive its economy. Sugar Industry in itself has become a Profit Centre as the raw material sugar cane can, other than sugar, be transformed into alcohol, Ethanol, organic Fertilizers and electric energy for internal process use.
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List of Other Products by TOP GEAR TRANSMISSION PVT LTD from Satara, Maharashtra.
Post Buy Requirement
TG
Satara, Maharashtra, India
Add Review

Other Products / Services #5387837

Centrifuge Drive

  • Power 40 Kw To 150 Kw
  • Torque 3000 Nm To 15000Nm
  • Speed Ratio 52:1 to 125:1
  • Output Solid Splined or Hollow Splined

The decanter is a machine where the horizontal conical vessel rotates at very high speed and at the centre of the vessel there is a scroll which also rotates in the same direction at differential speed which allows separation of solid and liquid. The planetary drive used in the decanter machine is a high precision gearbox where all the gears have accuracy of DIN1 6 & are dynamically balanced to withstand high speed of maximum 4000 rpm. Generally input shaft is kept stationary or given speed to achieve variable speed between bowl & scroll.

Depending on the design of the decanter output shaft is designed of hollow female spline construction or extra long male spline construction.

The range of products offered by Top Gear is being used by various decanter machine manufacturers in India and abroad.

View Complete Details

Planetary Gear Motor

  • Power 0.17 kW to 75 kW
  • Speed 0.001 RPM to 400 RPM
  • Volts 50 Hz & 440
Planetary geared motor is offer in modular design with wide a range of variety. The geared motors are offered with IEC motors having ISI standard with IP55 protection & S 4 Class duty, 50 Hz & 440 Volts. The geared motor can be supplied along with electromagnetic brake too as per the demand.Constructional features of planetary geared motors design is space saving & compact in size .It has high torque to weight ratio compared to conventional geared motors.
View Complete Details

Bevel Planetary Drives

  • Torque Capacity 1400 Nm to 1700 Nm
  • Power Ratio 3.7 kw to 7.5 kw
  • Mounting Foot / Flange

Bevel planetary drives suits the application demand where in space constraints for inline prime mover.

The range of Bevel Planetary Drives comes with spiral bevel gears at input stage. The prime mover arrangement can be offered as solid shaft to mount a pulley or sprocket or coupling, and also for hollow female type where in flange mounted electric or hydraulic motor can be directly installed through a flexible shaft.

Gear box mounting can be offered as foot mounting or flange mounting as per application demands.

Use of Bevel Planetary Drives is becoming popular in various applications mainly for right angle transmission & replacement of conventional worm or bevel helical gearboxes

View Complete Details

Worm Planetary Drives

  • Power Ratio 0.17 kw to 10 kw
  • Mounting Foot / Flange
  • Torque Capacity 200 Nm to 750 Knm

The Worm Planetary Drives offered by Top gear is demanded by certain industrial applications where high reduction ratios are required; operation should have irreversible & self locking type and demands for low noise requirements too.

The worm gearbox at certain reduction are 100 % irreversible hence this feature at input drive & high torque capacity multiplication at output side by use of planetary drive has given ultimate product to many applications.

The prime moves are mainly used as female type hollow input where direct electric motor can be coupled as male female coupling. The output mounting can be offered either foot mounting or flange mounting where the output shaft can be offered as cylindrical type or male / female splined type also.

View Complete Details

HOIST DRIVES

  • Power 3 kW to 15 kW
  • Torque 1100 Nm to 15000 Nm
  • Reduction Ratio 60:1 to 110:1
  • Mounting Flange
  • ommon Name Pasteurized Market Milk.
  • Type of packing Half liter (Poly-pouch), one liter (Poly-pouch) and 5 Ltr (Poly- pouch) consumer pack.
  • Shelf life Two days when stored under refrigeration
  • Labelling Date of manufacturing, MRP, nutritional value, Batch Number and Use by date.
  • Special instruction Storage continuously below 5˚C for the mentioned shelf like.

The use of planetary drives in EOT cranes for hoist application is widely accepted by the crane industry. Top Gear has designed a wide range of hoist drives which have distinct advantages over the conventional bulky helical drives.

Top Gear gearbox has got solid input shaft & female splined shaft at output. The Hoist drum is to the connected to body of the planetary drive & the output splined shaft is held stationary by the male flanged splined spigot & drive through electric brake motor is given at input end.

The robust construction of output splined shaft with the use of high grade alloy steel ensures reliability for application. The drive is mounted inside the drum gives compactness to hoist.

View Complete Details

Creep Drive

  • Ratio 1:5 to 1:10
  • Torque 70 Nm to 3000 Nm
  • Power 0.5 Kw to 15 Kw
The creep drive is a special planetary gearbox where in the input & output shaft both are solid and the body is mounted on both the sides with pedestal bearings. The constriction of creep drive is single stage planetary. The creep gearbox installed after main motor. Hoist gear box starts the reduction which is primary reduction to main gear box however when high speed required creep motor is off and brake is released and main motor gives drive to the primary gear box.
View Complete Details

NAUTA MIXTURE DRIVE

  • Capacity 5 kW to 20 Kw
  • Screw Speed 40 to 50 RPM
  • Rotation Speed 0.5 to 1.5 RPM
  • Cone angle 68 ° to 73 °

The Gear boxes often called as Conical Mixer & where the vessel is conical shaped & at the periphery one screw along with central gear box arm rotates @ 30 to 45 rpm as well as the arm rotates as per required speed @ 1 rpm.

The conical mixers are becoming popular in chemical & pharmaceutical industries over horizontal blenders due to its higher productivity & power saving by 70 %. The distinct advantage of use of conical mixer is, it generates minimum heat and minimizes product distortion.

The Nauta has got two different input drives of different capacity and also are supplied in doublecalled as combi drive.

View Complete Details

Traction Drive

  • Radial Load 10000 N to 500000 N
  • Torque 300 Nm to 250000 Nm
  • Ratio 5:1 to 300:1
  • Drive Hydraulic drive with hydraulic parking brake

Top gear has got a wide range of Traction Drives in TD series. These drives are used in Crawler application for any mobile equipments like cranes, drilling rigs, excavators and many more.

The constructional feature of this type of gear box is that it has got tapered roller bearings to take care of thrust and radial loads in addition to transmit torque. One end is fixed to the equipment frame and generally sprocket is fitted on the hub which gets connected to the crawler chain.

The transmission construction is single, double or triples stage compact planetary system. The provision for free wheeling by disconnecting the drive pinion is optional. The parking brakes supplied are multi disc spring loaded and hydraulically released.

View Complete Details

Belt Drive

  • Drum Diameters 160 to 800 mm
  • Speed 0.4 M/sec to 4 M/sec
  • Power 0.18 Kw to 75 Kw
  • Drum Length 300 to 2000 mm

Top Gear has invented the unique solution for Belt conveyor application where in the planetary gear box is fitted inside the drum. The drum generally comes with rubber lagging. The construction of the Belt drive is very simple where the one end planetary gear box shaft is held stationary with the rigid pedestal. The gear box fitted inside the drum and it rotates completely where as the input shaft is connected to flange type motor, which is fitted at another end of drum.

The TGT Belt Drive has advantage over other the manufacturers such as motor is fitted outside which is easy in maintenance.

The Belt drives are supplied in pre oil filled condition with long life synthetic oil.

The belt drives are widely used in foundries, ore handling plants, coal handling conveyors, baggasse handling conveyors in sugar plants.

View Complete Details

Mill Drives

  • Power 30 Kw to 750 Kw
  • Mill Capacity 16’’ X 24’’ to 45’’ X 90’’
The Foot Mounted Mill Drive designed with first stage helical to take care of high peripheral speed and further three stages are designed with planetary construction which can handle high torque. The output shaft is generally made with square end design further connected to mill with wire rope coupling and the three foundations with 10 nos foundation bolts take care of rugged foundation requirement of very high loading.The application of Planetary Mill drive is becoming popular over conventional drive system with the advantage of high efficiency, zero maintenance, space saving & lesser foundation cost. It can be used for GRPF also.
View Complete Details

Crane Gears

Top Gear Crane Duty Gearboxes are designed with IS standards of crane duty and has wide range of Cross Travel CT, Long Travel LT, and for Hoist HT. Categorized in class I, II, III &IV.
View Complete Details

Sugar Elevator

India being worlds 2nd Largest Sugar producer is heavily dependent on Sugar Industry to drive its economy. Sugar Industry in itself has become a Profit Centre as the raw material sugar cane can, other than sugar, be transformed into alcohol, Ethanol, organic Fertilizers and electric energy for internal process use.
View Complete Details
Tell Us What are you looking for? Will call you back

Contact Us