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Manufacturer / Exporter / Supplier Of Instaplast Polymer, Instafloor Flooring, ECO Patch Cr Powder, ECO ANTICORR1, Heat Away Organic Polymers, concrete repair products
Manufacturer / Exporter / Supplier Of Instaplast Polymer, Instafloor Flooring, ECO Patch Cr Powder, ECO ANTICORR1, Heat Away Organic Polymers, concrete repair products
INSTAFLOOR OL is a self leveling proprietary blend of powders based on geopolymer technology used as overlayment as well as underlayment to provide hard, flat and smooth surface without shrinkage or cracking for industrial, commercial and residential applications. It is also used for repairing damaged or uneven flooring or for topping rough or spalled concrete. INSTAFLOOROL an Ecofriendly Product. It is a single component powder that is water activated. INSTAFLOOR OL applied surface can be ground and polished to a high gloss finish within 24 hours of placement. It can also be stained or painted, if required FEATURES Self Leveling (Underlayment / Overlayment) Rapid Setting technology No Priming required No Curing Required Non-Shrink Fire Resistant & 100% Water proof Forms tenacious bonding with the concrete and onto itself. Hence No Cold Joints Single component product. Just add water Superior abrasive resistance than other cement based overlayment Ready for foot traffic in 3 hours ADVANTAGES (Over Conventional Epoxy / Resin Flooring options) Matches the co-efficient of thermal expansion with the host concrete hence no peel off and a permanent flooring solution. Fire resistant Improves safety standard of the applied area Contains no VOC (Volatile Organic Contents) Improved air quality and comfort in the applied area and hence personnel health. No odor/toxic fumes generated during application Improved health safety of the application personnel. No need for cement screeds. Can be applied directly onto prepared concrete surface. Increases the base concrete life. Renovation by wax polishing after a period of time is possible. Highly durable and localized repairs are possible, if at all required after a period of time. PHYSICAL PROPERTIES SET TIME (at 30°C) Initial set : 25-minutes ; Final set : 40-minutes Set time will further shorten at higher site temperature conditions Set time can be marginally extended by using cold water for mix Set time can be further extended by using admixture supplied by us BOND STRENGTH TO CONCRETE 24 hrs : 8 MPa SHRINKAGE : None COVERAGE: 10Kg per m2 @ 5mm Thick For rubber tyred vehicle movement 5mm thick and for steel wheel tire vehicle movement 10mm thick is recommended COLORS : Off-White & Grey COMPRESSIVE STRENGTH 24hrs : 15 MPa 72 hrs : 20 MPa 28days : 35 MPa FLEXURAL STRENGTH 28 Days : 7 MPa PULLOUT STRENGTH 3 MPa (Min) FOOT TRAFFIC : 3 hrs LIGHT TRAFFIC : 24 hrs UNIT WEIGHT : 1900 kg/m3 SURFACE PREPARATION Floors must be dry, structurally sound, clean, free of dust, dirt, wax, oil, grease, asphalt, mastic, latex compounds, paints, adhesives. Substrates must be stable, solid and structurally sound. Repair deep areas, holes and cracks with ECOFILL or ECOPATCH MIXING GUIDELINES (30°C) Use about 900ml of water for 5kg of powder. For mixing use a mixer blade turning @ 500 to 800 RPM. Initially the mixture may appear very dry. Mix for 3-4 minutes adding NO EXTRA WATER until lump free smooth flowable slurry is obtained. SITE TEMPERATURE MIXING TIME * Mixing times are based on using 20C to 27C temperature mixing water. During usage of higher temperature mixing water, the mixing time to be shortened appropriately. The above mixing times are indicative only. Where mixing time is critical an trail mix is recommended. 50° - 35°C 3 - 5 Minutes 35° - 25°C 5 - 7 Minutes 25° - 10°C Until the slurry becomes warm - 10 Min WORKING TIME (at 30°C) INSTAFLOOR - OL has an approximate working time of 25 minutes at 30°C Hot Weather Condition: The working time will be shortened which can be marginally increased by using cold water and further extended by retarder supplied us, if required Cold Weather Condition: The working time will be extended which can be marginally decreased by using hot water and further shortened by accelerator supplied by us, if required APPLICAITON GUIDELINES (at 30°C) Pour the INSTAFLOOR OL on the floor and spread with suitable equipments like spike shoes, spreader, etc. It is recommended to use spike rollers to remove the entrapped air bubbles for smooth surface finish. It is recommended that the INSTAFLOOR OL to be mixed in two / multiple drums simultaneously, mixing in one while pouring the other(s). It can also be pumped to increase the productivity and continuous smooth placement. When the ambient temperature exceeds 40°C at the application area, after the initial set cover the INSTAFLOOR OL applied surface with plastic sheets or suitable material to avoid drastic water loss and cracks due to it. Remember to wash off all the equipments immediately. INSTRUCTION TO USE Do not split the content of a single packing. Mix the entire contents of a single packing at a time Do not add excess water than specified as the material is very sensitive to water cement ratio Mixed slurry should be applied onto the substrate immediately as the material tend to set fast Wash off all the equipment immediately upon application as the material tend to set fast
HEATAWAY™ is a high quality inorganic polymer based binder single pack pre-mixed, consisting of specialty fillers and infrared reflective pigments to reflect the heat. When mixed with water, it readily blends to produce a semi-flexible slurry coat for outdoor and indoor applications. It forms tenacious bonding with almost all substrates. HEATAWAY™ is easy to apply, safe to work with and requires no special equipment. HEATAWAY™ is an Eco Friendly Material. It does not contain any white cement or lime or resin and comparing to them highly durable and long lasting – American Green Binder based Technology and first time in Asia. FEATURES • High heat reflection (SRI more than 95 – Reflects more than 95% of sun light) • Reduces surface temperature by 15°C (depending upon the ambient temperature) • Reduces room temperature up to 5°C (depending upon the ambient temperature) • Reduced load on Air Conditioning (A/c) system • Reduces A/c electricity bill and improves the life of A/c system • Improves inside room air quality and comfort even during power cut • Excellent water proofing properties and hence improves life of the structure • Algae resistant roof surface. Cleans surface by itself. • Quick setting with high early strength (walkable after 2 hrs) • Bonds tenaciously with most substrates. Do not easily wash away even by heavy rains. • Less stain absorption than white cement and lime based coatings • Non toxic formulation. Contains no cement or VOCs. USES • For cool roof coating on • Cement and Asbestos sheets • Bare Concretes • Terra Cotta Tiled Roofs • Metallic Surfaces • Masonry Surfaces • Green buildings TECHNICAL DATA Consistency Brushable Setting Time 60 Minutes Compressive Strength 24 Hrs :15 MPa 7 Days : 25 MPa 28 Days : 30 MPa Colour Bright white Density 1.90 g/cm3 Coverage 35- 40 Sq.ft / Kg per coat. Primer applied surfaces : 1 coat recommended Other surfaces : 2 coats recommended 2nd coat can be applied after 1 hr of 1st coat application SUFACE PREPARATION It is recommended to clean the substrate by wire brush or water jet to remove dust and loose particles. Surfaces to receive HEATAWAY™ should be clean and free from unsound materials, oil, grease and other contaminants. Before applying HEATAWAY™, the substrate surface should be inspected to confirm its cleanliness to ensure the adhesion properties. If the climate is hot, water shall be sprinkled on surface and the substrate should be pre-wetted to a saturated dry condition before applying the HEATAWAY™.
ECOPATCH®CR is a single component proprietary blend of powders based on geopolymer technology that is water activated and used for repair / rehabilitation / re-surfacing of horizontal concrete surfaces. It has been specifically formulated to produce superior bond strength coupled with quick setting and high early strength gain that allows the repaired surfaces to be used or opened to traffic within a short period of time. The non-shrink nature of material along with much closer co-efficient of thermal expansion with the host concrete helps in extending the durability of the repair mortar. ECOPATCH®-CR is ideally for Re-surfacing of Concrete Roads / Highways Industrial floors Parking garages Bridge Decks Airport Runways Manholes Marine structures Freezer Floors FEATURES Fast setting with high early strength (Accepts traffic as early as within 4 hours) No priming required No curing required Non-Shrink / 100% Water Proof Can Set in extreme weather condition (up to -10° C) Forms superior bond with the host material Highly durable Pre-packed, needs only addition of water at site Acid (> 3 pH), Alkali and Fire Resistant Non-toxic formulation and Contains no VOCs (Volatile Organic Compounds) Eco Friendly Material (Does not contain resin / epoxy / cement) PHYSICAL & MECHANICAL PROPERTIES SET TIME (at 30°C) Initial setting time : 20-minutes Final setting time : 30-minutes Set times will further shorten at higher temperature site conditions. COMPRESSIVE STRENGTH (at 30°C) 4 hrs : 12 MPa 24 hrs : 20 MPa 72 hrs : 40 MPa 28 days : 45 MPa FLEXURAL STRENGTH: 9 MPa SHRINKAGE: None OPEN POROSITY: Less than 1% UNIT WEIGHT: 2100 kg/m3 SURFACE PREPARATION Surface must be stable, dry, sound, clean and free from loose particles or contamination to ensure proper bonding. Clean the surface with wire brush followed by compressed air. Edges shall be prepared professionally using concrete cutting tools. Repair deep areas, holes and non-moving cracks with ECOPATCH®/ECOFILL® prior to application of ECOPATCH®-CR. MIXING GUIDELINES (at 30°C) Add about 120 ml of water to 1 kg of powder. Mix using a mixer blade rotating @ 500 to 800 RPM. Initially the mixture may appear very dry. But do not add more water as increasing the water content more than specified will drastically affect the final properties of the product. Keep mixing for about 3-5 minutes. The material will dissolve and form smooth slurry. At this point pour the mix in the repair area. Remember to wash off all the equipment immediately. SITE TEMPERATURE MIXING TIME * Mixing times are based on using 20â�¦C to 27°C temperature mixing water. During usage of higher temperature mixing water, the mixing time to be shortened appropriately. The above mixing times are indicative only. Where mixing time is critical a trail mix is recommended. 50° - 35°C 3 - 5 Minutes 35° - 25°C 5 - 7 Minutes 25° - 10°C Until the slurry becomes warm - 10 Min WORKING TIME (at 30°C) ECOPATCH®-CR has an approximate working time of 20 minutes at 30°C Hot Weather Condition: The working time will be shortened which can be marginally increased by using cold water and further extended by retarder supplied us, if required Cold Weather Condition: The working time will be extended which can be marginally decreased by using hot water and further shortened by accelerator supplied by us, if required
INSTAPLAST is a single component proprietary blend of powders based on Inorganic polymer technology mixed with graded sand that is water activated and used for vertical and overhead structural repair. The non-sag property of INSTAPLAST coupled with quick setting nature makes it ideal for vertical and overhead repairs without the loss of material. The non shrink nature of INSTAPLAST along with much closer co-efficient of thermal expansion with the host concrete helps in extending the durability of the repair mortar. INSTAPLAST has 30 minutes of working time plus additional 10 minutes to shape the repair to match the existing contours of the host concrete. FEATURES Quick setting No priming or curing is required Non shrink High early strength Superior bond strength with concrete Not affected by Sulphate & Chloride Non corrosive and Non flammable 100% waterproof & Fire resistant Suitable for extreme weather conditions Highly Durable: As co-efficient of Thermal Expansion matches with host concrete Prevents the reinforcing steel in concrete from corrosion Very high bond strengths to properly prepared substrates An Eco friendly product. Does not contain any cement or VOC USES Vertical and overhead patching of scaled and spalled concrete Resurfacing of damaged concrete Repair of honeycombed surfaces Ceilings and sloped surfaces Rapid construction needs. Spray on Plaster Low cost housing panels construction TECHNICAL DATA Compressive Strength 24 Hr : 12 Mpa 28-day: 30 Mpa Bond Strength to Concrete 5 Mpa Shrinkage None Unit Weight 2100 kg/m Set Time Initial setting time: 30 Mts Final setting time: 1 Hour Coverage 1 sq.ft. @ 5 mmA thickness / kg. SUFACE PREPARATION Surfaces to receive INSTAPLAST shall be cleaned thoroughly using blowers, wire brush, water jet, etc., Edges must be prepared professionally to ensure proper bonding. Dry, Clean (without loose particles, dirt and contamination), sound and stable surfaces are required for bonding, performance of the product and durability of the repair. Crack present must be treated first using suitable crack filler like ECOFILL. Sprinkle water to the cleaned surface to enhance the bonding before application of INSTAPLAST. MIXING GUIDELINES (at 30°C) Add about 500-550 ml of water with 5Kg of INSTAPLAST and mix for 3 minutes. Initially the mixture may appear very dry. Keep mixing for about 3 minutes or until the slurry become warm as mentioned in the technical data sheet for ambient temperature lower than 30°C. The binder will slowly dissolve and smooth slurry will be formed. At this point it may be chosen to apply by hand or suitable applicating equipment. SITE TEMPERATURE MIXING TIME * Mixing times are based on using 20°C to 27°C temperature mixing water. During usage of higher temperature mixing water, the mixing time to be shortened appropriately. The above mixing times are indicative only. Where mixing time is critical a trail mix is recommended. 50° - 35°C 3 - 5 Minutes 35° - 25°C 5 - 7 Minutes 25° - 10°C Until the slurry becomes warm- 10 Min The prepared slurry mix can also be sprayed by pouring the mix into the hopper of suitable spraying machine. Do not begin mixing until the spraying group people are ready to work. Try to avoid delays between spraying applications (down time when the material stays in the hose between applications). Remember to wash off all the equipment immediately. INSTRUCTION TO USE Do not split the content of a single packing. Mix the entire contents of a single packing at a time Do not add excess water than specified as the material is very sensitive to water cement ratio Mixed slurry should be applied onto the substrate immediately as the material tend to set fast Wash off all the equipment immediately upon application as the material tend to set fast WORKING TIME (at 30°C): INSTAPLAST has an approximate working time of 30 minutes. Hot Weather conditions: Working time will be further shortened at higher temperature site conditions. Working time can be marginally increased by using cold water for mixing, Can be further extended by adding proprietary retarder supplied by us, if required. Cold Weather conditions: Working time will be extended at Lower temperature site conditions. Working time can be marginally shortened by using hot water for mixing, Can be further shortened by adding proprietary accelerator supplied by us, if required
ECOANTICORR 1� A Geo Polymer based pre mixed anti-corrosive protective coating formulated to prevent the corrosion. It has excellent bonding strength to steel and all other surfaces comparing to conventional anti corrosive coatings. It forms an excellent corrosion barrier against severe corrosive mediums. ECOANTICORR 1� bonds both Chemically & Mechanically with Steel & Concrete and hence highly durable. It is used in Anticorrosive coating of � Steel Surfaces � Reinforcing bars � Concrete FEATURES � Chloride, Sulphate and Carbon Dioxide Resistant � Acid (>3pH), Alkali and Fire Resistant � Un-matched Bonding to both Steel & Concrete � Quick Setting, No priming and No curing required � Extends the life of structure � Non-Toxic formulation and Contains no VOCs (Volatile Organic Compounds) � Eco-friendly Material (Does not contain resin / epoxy / cement) � Premixed, Easy to use, Just add water TECHNICAL DATA Form Powder Color Grey Mixed Density Around 2.00 Kg/Ltr Final Setting Time (at 30°C) 60 Minutes Bond Strength with Concrete 3 MPa Bond Strength with Steel 5 MPa Compressive Strength 25 MPa Flexural Strength 4 MPa Coverage Average consumption is 1.5 � 2.0 Kgs /m2 for 2 coats SURFACE PREPARATION � The steel surfaces to be coated shall be free from loose rust particles, oil, grease and materials which reduce bonding. Cleaning shall be done by sand blasting or by using hard wire brush. � The concrete to be coated shall be free from laitance, dust, loose material, surface contamination and materials which reduce bonding. � If the surface temperature is too hot, sprinkle water / wet the surface to bring down the surface temperature to ambient condition. Apply the coating as soon as the surface becomes dry. MIXING GUIDELINES (at 30°C) Add 300ml of water to 1Kg of powder and mix thoroughly for 3 minutes. Initially the mix may appear dry but keep mixing and the material will dissolve to form brushable consistency slurry. Apply the mixed slurry by brush onto the cleaned surface. SITE TEMPERATURE MIXING TIME * � Mixing times are based on using 20�C to 27�C temperature mixing water. During usage of higher temperature mixing water, the mixing time to be shortened appropriately. � The above mixing times are indicative only. Where mixing time is critical a trail mix is recommended. 50° - 35°C 3 - 5 Minutes 35° - 25°C 5 - 7 Minutes 25° - 10°C Until the slurry becomes warm - 10 Min WORKING TIME (at 30°C) ECOANTICORR 1� has a working time of 30 minutes at 30°C Hot Weather conditions: Working time will be further shortened at higher temperature site conditions. Working time can be marginally increased by using cold water for mixing, Can be further extended by adding proprietary retarder supplied by us, if required. Cold Weather conditions: Working time will be extended at Lower temperature site conditions. Working time can be marginally shortened by using hot water for mixing, Can be further shortened by adding proprietary accelerator supplied by us, if required APPLICATION GUIDELINES 2 coats are recommended. 2nd coat shall be applied after 1hr of 1st coat application. Wash off the equipments quickly as the material tends to set fast. INSTRUCTIONS FOR USE � Avoid application during hot sun and/or strong wind. � Do not add water over recommended dosage. � Apply only to sound, prepared substrates. � Mix the entire content of a single packing at one time and DO NOT USE PART VOLUME OF A PACKING
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