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Other Products / Services #5720890

Hydraulic Stud Bolt Tensioners

  • Pipeline Flanges • Presses
  • • Pressure Vessels • Steam and Gas Turbines
  • • Valves and Pumps • Shaft Couplings
  • • Manways • Coal and Rock Grinders
  • • Heat Exchangers • Catalyst Reactors
  • • Diesel Engines • Wind Turbines
  • • Cranes • Electric & Steam Generators
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Burnishing Tools

Roller Burnishing is a Super finishing process. It is a Cold Working process which produces a fine surface finish by the planetary rotation of hardened rollers over a bored or turned metal surface. Since all machined surfaces consist of a series of peaks and valleys of irregular height and spacing, the plastic deformation created by roller burnishing is a displacement of the material in the peaks which cold flows under pressure into the valleys. The result is a mirror-like finish with a tough, work hardened, wear and corrosion resistant surface.

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Tool Kits

are known for their Best Quality & Durability. The tool kits are fabricated after stringent quality control and each tool kits matches the best of its kind from anywhere in the world. Due to the tool kits the technicians have no problems while concentrating on any job, major or minor. Each tool is designed and manufactured keeping safety factor in mind. The tool kits not only enables the operator to perform skillfully any types of repair and maintenance jobs but it also helps to complete the job in the shortest possible time. The technicians feel proud of being in possession of TRISTAR TOOL KITS and it helps the Technicians to know their true potential and further display their impeccable skills.

We are catering to the OEM requirements of companies like Hindustan Motors Ltd., Larsen & Toubro Ltd., Earth moving equipments manufacturers for tool kits that go with their equipments.

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Hydraulic Torque Wrench Power Pack

High Output 2 Stage Pumps

2. Advanced Circuit Technology Fewer components and wiring reduce weight & increases dependability

3. Powerful, Efficient, Compact

4. Lightweight Motor Permanent Magnet Motor is available in 1.125 HP and 1.5 HP versions

5. Operates At Full PressureOn a 20 amp @115 VAC circuit, makes the pump ideal to use with an extension cord 6. Low Profile Design Simplifies Transport Site gauge enables operator to monitor reservoir oil levels. Powder coated reservoirs stand up to the harshest environments. "Easy-Pour" fill and drain hole makes preventative maintenance quick and easy. 7. Enhanced Reservoirs Available in 1 and 1.5 Gallons 8. Quadra-Torc FunctionAvailable in single and multi-port designs for running multiple tools simultaneously 9. Lightweight, Ergonomic PendantIndustrial ergonomic rocker switches easy to activate, reducing hand fatigue. Water resistant sealed switches operate on 12 VCD. 10. Roll Cage & Heat Exchangers Available 11. Auto-DumpRelieves all pressure from hoses 12. Replaceable Motor Brushes & ArmatureIncreases serviceablity 13. 10'Pendant StandardOn all Torque Poerpump models

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Internal Tube Cutter

It is designed to cut thick tubes. The clutch mechanism and bevel spring housed in the cutter body provides self feed positive cutting force. This eliminates operator fatigue. This design also increases the life of the cutter blade. Piloting steel balls cover the range of tube I.D. and offer easy replacement and regrinding of tool bit. Depth of cut can also be adjusted.

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Stud Bolt Tensioner Adapter Kits

The modular design of Tristar TBT series topside hydraulic stud bolt tensioners enables the user to adapt an existing TBT tensioner assembly to another thread size, within the tensioner range, by purchasing a simple Adapter kit. Comprising of a threaded puller and compatible nut rotating socket, Tristar TBT-AK Adapter kits offer the user even greater versatility at an economical cost.

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Bolting Tools AND Hydraulic Tools

1. patented Mono-Body HousingA Torcup exclusive!

2.Balanced Drive RodSide liad-free piston movement

3.Multi Tooth-Drive SegmentEnsures up to 27 degreee torque stroke

4. Anti-Back LashMechanismProvides Hands free operation

5.laser Engraved Torque ChartNo more searching for charts

6.Multi-Tooth RatchetStrong VascomaxTM teeth provide strength, accuracy and 27 degree torque stroke

7. One Piece Drive PlateOne piece VascomaxTM drive plate provides longer life durability

8. Push-Through DriveSimply push to switch from loosen to tighten

9. Single seal PistonAssures extended maintenance free operation

10. Direct Housing ReactionAllows use of tool without reaction arm

11. Steel Reaction Boot Field replaceable feature protects reaction arm 12. Long Length Reaction Arm Allows for reaction on all applications

13. Reaction Arm Release Button Protected within reaction arm housing 14. 3600X 3600 Swivel Allows hose to be cleared on all applications

15. No Drip Quick Connect Couplers Assures easy and safe operation

16. Steel Alloy Piston Robust composition allows for longer operation cycle

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Hydraulic Nut Splitters

Tristar Nut Splitter is supplied Complete with :
1. Hydraulic Cylinder2. Housing3. Chisel4. Set of Allen Keys5. Spacer Set6. Packed in a Rugged Steel Tool
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TUBE JOINT TESTER

A very useful joint testing equipments, to check tube expanded and welded joints between Tube and Tube sheet. To operate the Joint Tester is inserted into the tube for seal to expand with a push of a button. Vacuum is created between two seals, one expanded into the Tube ID and other seal covering Tube OD. Tube joint leak, if any, is detected as the vacuum shown on the gauge starts dropping. A very versatile tool to cover tubes of sizes from to 1. OD by a simple change of a set of manifold and seals.

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Cutter Heads

These Spring Loaded, Self Expanding Cutter Heads are designed for Rapid Removal or Hard and Obstinate Scale formation in Straight Tubes ad found in Evaporators, Juice Heaters, etc. It consist of Three Bevels , 4 Straight Cutter Wheel, 4 Left Cutter Wheels and 4 Right Cutter Wheels fitted on Three bridge type arms.

Closed Tool (HZ 10 - HZ 11)

Open Tool (HZ 10 - HZ 11)

Model No.

Tube I. D.

Cutter Wheel Model No.

Spare Spindle Model No.

inch.

mm

THZ - 10 1.1/4 31.7 THZSRL - 1 THZA - 1
THZ - 10A 1.5/16 33.3 THZSRL - 1 THZA - 1
THZ - 11 1.3/8 35.0 THZSRL - 1 THZA - 1
THZ - 11A 1.7/16 36.5 THZSRL - 1 THZA - 2
THZ - 12 1.1/2 38.1 THZSRL - 1 THZA - 2
THZ - 12A 1.9/16 39.7 THZSRL - 1 THZA - 2
THZ - 13 1.5/8 41.3 THZSRL - 1 THZA - 2
THZ - 13A 1.11/16 42.9 THZSRL - 1 THZA - 2
THZ - 14 1.3/4 44.5 THZSRL - 2 THZA - 3
THZ - 14A 1.13/16 46.0 THZSRL - 2 THZA - 3
THZ - 15 1.7/8 47.6 THZSRL - 2 THZA - 3
THZ - 15A 1.15/16 49.2 THZSRL - 2 THZA - 3
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Contipull Continuous Tube Pulling Machine

Hydraulic tube pulling systems* Light in weight higher mobility* Small foot print suitable for confined areas* Higher productivity* Low maintenance* Silent in operation easy on operators ears

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Hand Pumps

Features

Heavy duty construction with hardened ground and plated pistonReplaceable cartridge valves.Durable polyurethane plunger seal.Collapsible handle - faster stroke at low pressure

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Tube Leak Detector

A very useful portable testing equipment for detecting punctured tubes in Heat Exchanger, Condenser, Chillers etc. The leak detector consists of two tube leak detecting guns which are inserted on each end of the tube to be checked for leaks. Once the trigger on the active tube testing gun is pulled, an air pressure is induced into the tube, causing the seals to expand on both the hand held guns. The pressure gauge will indicate and hold on the pressure, if there are no leaks. A very versatile tool to cover tubes of sizes from to 1.1/4 OD by a simple change of a set of manifold and seals.

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Hydraulic Nut

Hydraulic nut is specially suitable to narrow space and tightness of vibration mechanics of heavy load. It can simultaneously assemble several bolts of same size. No torque design is adopted to avoid the factors of that friction and bolt-torqued influence pretension force of bolts. The clamped bolts undergo pure tensile force. Preload may be given precisely. Its accuracy is as high as 3%.There is a stroke indicator which is allowed to observe, measure and control the stroke of piston in the course of operation.

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General Purpose Cylinders

Single Acting Spring ReturnSolid Plunger with Hardened SaddleSmooth Piston Resist Friction and CorrosionMounting Collar designed to hold full force

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P Portable Tube Cleaning Machines

Features :* Compact - easy to use.* Interchangeable Cleaning Tools - Versatile.* Simple to Operate - Minimum Training required.* Flexible Shaft can be easily disconnected without need for any Tools.* Simultaneous Water Flush - remove deposits.* Foot Switch Activation - Safe Operation.

TTC - Pis built for Technicians on the move - used to Clean 1/4" - 1" I. D. Tubes in Chillers, Condensers, Evaporators, Heat Exchangers, The Flexible Shaft rotates at 1440 RPM as water feeds through the Nylon Casing to the Cleaning Tool. As the Tool removes the deposits, the water flow flushes them out. A Solenoid Valve ensures that Water flows only when the Machine is running.

Tube I. D.

Tube Cleaner 

Motor Power

Motor Speed 

Weight

Dimension

inch.

mm

Model No.

HP

KW

RPM

Ibs.

Kgs.

Height

Wide

Deep

1/4 - 1 6.4 - 25.2 TTC - P 1/2 0.40 1440 44 22 9.5"(241) 10.3/8"(264) 18"(457)
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Tube Drift

Designed to remove tubesfrom the tube sheets, availablefor 1/2 to 1.1/2 O.D. Tubeswith 06 shank other sizes onrequest

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Tristar Nylon Flexible Shafts

  • haft Model Aluminium Cap Colour Code
  • 701 Gold
  • 702 Black/Red
  • 703 Red
  • 704 Blue

Nylon Flexible Shafts with Galvanized Inner Core.When Ordering Nylon Flexible Shaft and Accessories, each item should be ordered for Specific Tube / Pipe Size or Size Range. Shafts have Colour Coded durable Aluminum Caps for easy identification. Galvanized Inner Core ensures our Shafts have Longest Life, Flexibility and Resistance for Corrosion.To Order Flexible Shaft's, determine Tube I.D.s and Length of the Longest Tubes. Order Flexible Shafts to correspond with Tube I.D.s and Lengths.

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Internal Tube Cutter

The most versatile cutter. Thecutter blade depth can beadjusted. Available for5/8 to 1 O.D. Tubes.

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Compact Profile Cylinders

Best Solution where Minimal Stroke is RequiredBase Mounting Holes For Easy FixturingBronze Brazing on Stop Ring and Base of PlungerComes with Handle in Some Models

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Serrating Tool

Self centred Internal Groovingtool for predetermined size, available for 3/8 to 2.1/2 tubesheet hole sizes

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Collapsing Tool

Designed to collapse the tubes inthe tube sheet after cutting, available for 1/2 to 1.1/2 O.D.Tubes with 06 shank other sizes onrequest

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Tube Scrubbers

TRISTAR Tube Scrubbers are the ultimate design in the Tube Cleaning Device. They are available in Sizes to fit tubes 5/8" - 1.1/4" (15.9 - 32mm) O. D. All Tube Scrubbers are available in either Soft or Hard Material to cover the complete range of Tube Sizes and most tube Cleaning Conditions. In most cases Hard Tube Scrubbers are recommended on the Lower End of the Hard Tube Scrubber size range, in extreme conditions, the user may have to use Soft Tube Scrubbers.

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Pipe Beveling Machines

Specially designed to suit the most critical applications with restricted access.These Tools are very rigid, however compact and light weight to facilitate portability and ease of use. A range of 5 models cover Tube size from 20mm to 306mm O.D. Face Tool head can be mounted either on Electric or Pneumatic Tool as per the requirement . Ideal for on-site pipe Facing, Bevelling and Weld preparation. APPLICATIONS* Suitable for jobs in restricted access areas* Useful in shutdown environments on Condensers and Heat Exchangers* Used for maintenance and new Boiler manufacturing* Designed to bevel, face and prepare weld edges for heavy wall thickness tubes FEATURES* Light weight and portable design* Quick interchangeability of locking jaws to suit wide range of diameters* Modular and ergonomic design to suit in toughest working conditions* Suitable for wide range of tube ids.

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Tube Cleaning Motors

TRISTAR Electric Motor Units is a Self - Contained Portable Units mounted on robust Three Wheel Base plates, fitted with a Carrying handled. All Electric Motors are totally enclosed, Fan Cooled and continuously rated the Standard Speed is 2800 RPM on 50 Hz Supply Voltage to suit customers requirement. When ordering please state details of electric supply to be used if it is different from listed below. Selecting of H. P. of the Motor depends upon Length and Size of Flexible Shaft and Nature of Scaling. It is controlled by a Push Button Starter which is provided with Tree Thermal Adjustable Overload Relays. Each machine is fully wired, carefully tested and is fitted with a 10 Feet Length of PVC Cable to Main Supply. Longer Cable can be supplied upon request.

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TRISTAR TTC TUBE CLEANING MACHINES

are Compact, Self - Contained, roll anywhere Units that can be used in Confined Areas. Operation trough a Foot Switch ensures the need for One Operator. The Brushes or other Cleaning Tools are rotated through the Tube at the Tip of the Flexible Shaft, Water simultaneously Flushes out loosened deposits leaving Tubes cleaned. Nylon Flexible Shaft ensures use in Bend Tubes. All Models are supplied with Mobile Dolly, Tool Storage Box, Single Direction Foot Switch (Optional 2 Direction Foot Switch)

Features : * Stainless Steel Construction - Longer Life.* Interchangeable Cleaning Tools - Versatile.* Simple to Operate - Minimum Training required.* Flexible Shaft can be easily disconnected without need for any Tools.* Large Wheels - easy to move* Simultaneous Water Flush - remove deposits.* Foot Switch Operation makes it convenient for Operation.

Tube I. D.

Tube Cleaner Model No.

Motor Power

Motor Speed RPM

Weight

Dimension

inch.

mm

HP

KW

Ibs.

Kgs.

Height

Wide

Deep

1/4 - 1 6.4 - 25.2 TTC - 4 1/2 0.40 870 66 30 37"(940) 20"(505) 17"(432)
1/4 - 1 6.4 - 25.2 TTC - 5 3/4 0.60 870 66 30 37"(940) 20"(505) 17"(432)
1 & Up 25.4 & Up TTC - 4X 1 0.75 1740 66 30 37"(940) 20"(505) 17"(432)
1 & Up 25.4 & Up TTC - 4X - 2A 2 1.50 1740 97 44 37"(940) 20"(505) 17"(432)
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Tube Guide

Consists of aluminium taperednose with replaceble nylonbrush used to guide tubesthrough tube & support plateholes. Speeds up the assemblyoperation & prevents tube enddamage during assembly. Thenylon brush fits in the tube endholding pilot firmly in place

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Threaded Nut Cylinders

High Tonnage Lifting CylindersMechanical Threaded Locking for Safe operationsPerfect Solution for Construction activitiesCustomized Longer stroke available on special Request

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Grooving Tool

* Accurate and Quick* Covers wide range of bores by simply changing cutters & pilot nose* User friendly easy to adjust length & depth of cut* Automatic two in one design* Form cutter and tool bit with different groove configuration can be supplied

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