U. V. Tech Systems Chennai, Tamil Nadu

The concept of pure treated water being available in jars started with an earnest attempts made by the early birds by supplies in a HDPE can of 25litres. The concept was prevalent till the mid 90s. The basic instinct of man to learn, unlearn & re-learn is often the cradle for the evolution of mankind. It is this basic instinct that found the HDPE wanting in terms of hygiene. The alternate was already in hand, “PET” & PC. The introduction of PET an PC brought about a change that was to stay. It also set the trend for standardization of the bulk packaged drinking water as a commodity. The product acceptability and demand saw major players jump into the fray in an effort to grab an undisputed niche market share. With the brands came the more sophisticated and automated packaging methodologies. The challenge was to deliver equipments that would stand up the 24 X 7 workload yet deliver in time the designed output, eliminate unwanted man power and turn out the most hygienic bulk packaged drinking water that was the “20 Ltr JAR” for the Indian market.

Pressure Sand Filter is specially designed to trap turbidity and suspended impurities from raw water upto 15 Micron size or more at relatively high flow rates which range from a mere 250 lph to 3, 00, 000 lph according to the capacity required. The MS Vessel is painted internally with Epoxy and externally with Red Oxide. It is also fitted with a set of internal distribution systems and collection systems for Filteration, Rinsing and Backwashing of water. A Set of Pressure Gauges for inlet and outlet connections is also provided. The FRP Vessels are designed and tested for High Pressure Flow and last much longer than MS vessels. They are fitted with Multiport Valves which give all the operations by A SINGLE VALVE OPERATION and thus are cost effective & easy to use. They do not require any painting or maintenance. Moreover the advantage is that they are of food grade quality and can be used even in the food industry. They are also light in weight and can be easily mounted on rooftops of residential premises. The Filter media employed is clean sieved graded Quartz sand, as Quartz sand has a unique property which doesn’t allow the trapped suspended solids in the water to stick to it and thus are easily removed. For application like iron removal, chlorine scavenging etc., special media like MnO2, Activated carbon etc. is used.

The water while pumping to storage tank is to be dosed online through an electronic doser with Chlorine for Bacterial Disinfection. Ample settling time is allowed for Chlorine contact. The electronic doser is used so that it doses the exact amount of chlorine as per the water flow. It is then passed through a Sand Filter for trapping of undissolved impurities upto 15 microns. And then passed through an Activated Carbon Filter for absorption of colour and odour. As activated Carbon is very good De-Chlorinator it removes all the traces of chlorine in the water.

In our Automatic mineral water bottle filling machine, U.V. Tech Systems, India make Rinser Filler Cappers are designed for optimum speeds based on 1 litre pack size. We have capacities ranging from 40 bottles minute to 200 bottles minute. The material of construction is SS 304 for the Frame and outer panel. All Wetted Parts are in SS 316. The Human Machine Interface is PLC with Touch Screen Control that makes the machine user friendly. The machine is equipped with features viz.. no bottle no fill , no bottle no cap, low fill no cap. One more salient feature is the Cap sorter which ensures that the caps are fed only in the right orientation. The caps of wrong orientation are sorted and are sent back to the cap sorter thro a drop down mechanism.

If there is a scenario of “Taking up a challenge and living up to it”, U V Tech by default will be there. With our automatic jar filling machine we not only opened up the doors for innumerous aspiring first generation entrepreneurs but also provided a plat form to for the brands to consolidate their ever growing market demand. Over the years the U V Tech Jar filling machine has been the preferred choice of the Brands not only for their own facilities but also for their channel partners (FRANCHISEE). The U V Tech Jar filling machine is a combination of automated equipment with Aesthetic appearance and is also extremely user friendly.

A PENNY SAVED IS PENNY EARNED” at UV TECH we are holistically concerned about the resource utilization of our customer. The Air Recovery System in the Fully Automatic Blow Moulding Machine is a stand out testimony our “We Care” attitude. In the package beverage the rejection pertaining to empty bottles often is the thin line that decides the magnitude of success of the project itself There is often the misconception of subcontracting that forces the bottlers to procure blown bottles from small time vendors. This concept has fatal results when the rejectiondamage of the bottles due to transportation hit hard on the bottom line of the project. The other concept is to go in for semi automatic blowing machines, this seems to be a readymade solution for small timers whose filling line itself is not automated. This segment of the industry has very limited scope in terms of representing a bigger brand. Even in this case the handling rejection is often prohibitive. The fully automatic blow molding machine is considered a extravagant luxury in the bottling industry given the exorbitant cost of the machine, which is only supplemented by the ridiculously high operating cost and soaring electrical consumption.