Pune, Maharashtra, India
Our Products
AccurateComponent metering by precision geared flow meters
ReliableOnline mixing ratio assurance
Easy to useuser friendly touch screen operator interface.
Material usage reporting
Multi colour operationquick colour change, with preset recipe.
| COMPARISON | MANUAL MIXING | VRC-MIX |
| Online Ratio assurance | No | Yes |
| Fresh material mixing on demand | No | Yes |
| Pot life monitor | No | Yes |
| Material usage report | No | Yes |
| Paint/ solvent wastage | High | No |
| Colour change, configuration & setup time. | High | Very low |
| Labour cost | High | Low |
Suitable for transferring paint, oils and explosive liquidsSuitable for single gunStainless steel rust proof potClamping arrangement with PTFE Gasket to avoid jamming due to Two Component PaintsSafety valve to evacuate excess pressureBend outlet Tube in Nylon to use even last 20cc of paintSubstitute for suction pot and gravity pot of the spray gun
High flow rate pumps and gunsPriming piston (shovel) type .suction for high viscosity fluidsAuto shut off for pumpsFacility for twin pail switchover systemDrum capacity upto 200 ltr.Custom built system for more drum capacity with special featuresDispensing/spraying nozzles to suit your application
| Type | 30.150D | 35.275D | 40.110D | 55.275D | 75.210D |
| *Ratio | 30 : 1 | 35 : 1 | 40 : 1 | 55 : 1 | 75 : 1 |
| Output Per Cycle | 150 cc | 275 cc | 110 cc | 275 cc | 210 cc |
| Air Motor Piston Φmm | 160 mm | 250 mm | 160 mm | 300 mm | 300 mm |
| Stroke Length mm | 120 mm | 120 mm | 120 mm | 120 mm | 120 mm |
| *Recommended Dispensing/Spray Volume @10 cycles per Minute | 1.5 ltr | 2.75 ltr | 1.1 ltr | 2.75 ltr | 2.1 ltr |
| Air Inlet pressure Max. | 6 bar | 7 bar | 6 bar | 6 bar | 6 bar |
| Output pressure Max. | 180 bar | 245 bar | 240 bar | 330 bar | 450 bar |
| Air Consumption @15 Cycles/min N ltr | 510 | 1420 | 510 | 1800 | 1800 |
AccurateComponent metering by pump & precision metering valves
ReliableOnline mixing ratio assurance
Remote mixing manifoldCan be kept closer to spray gun for minimum mixed material in the system
Field proven pumps High performance, easy to maintain pumps for material & flushing
Simple & Easy to use User friendly operator interface
Portable Mounted on tyre wheel cart including solvent pump easy to move
Material usage reporting Material Heating devices can be easily added
| Features | Standard | Optional ( On Request) |
| Mix ratio range | Up to 10.0 : 1 in O.1 increment | – |
| Application | Airless / Air assisted Airless | – |
| Flow rate | Maximum 6.8 liters per minute | Higher flow rates |
| Maximum fluid pressure | 450 bar | – |
| Air pressure requirement | 4 -7 bar | – |
| Electrical power requirement | 240 V Ac 50 Hz Single Phase | Built – in generator (Operates without electric supply) |
| Material usage reporting | Reporting of component consumption accumulative + day consumption | |
| Pot life monitoring | Pot life monitoring of mixed material | – |
| Pressure monitoring | – | Online system health checking by pressure monitoring |
| Level monitoring | – | Online container level monitoring based on material consumption |
| Communication | – | RS 232 communication port for printer/network/PC.Protocol Modbus |
| Operator interface | Hardware key for ratio setting | Touch screen graphical display with audio-visual alarm system |
Technical Specifications
| Type | 30.150D, 40.110D, 30.275D, 45.275D, 55.275D |
|---|---|
| Transfer Ratio | 30:1, 40:1, 30:1, 45:1, 55:1 |
| Output per Cycle | 150cc, 110cc, 275cc, 275cc and 275mmcc |
| Air Motor Piston | 160mm, 160mm, 230mm, 270mm, 300mm |
| Stroke Length | 120mm, 120mm, 120mm, 120mm, 120mm |
| Recommended Spray Volume per minute | 1.5ltr, 1. 1ltr , 2.8ltr, 3.0ltr, 3.5ltr |
| Air Inlet Pressure Max | 8bar, 8bar, 6bar , 6bar, 6bar |
| Output Pressure Max | 240, 320, 180, 270 , 330 |
| Air Consumption N ltr/min Max | 800, 800, 1200, 2100, 2600 |
Low shear out putVery less & easy maintenanceCompact & easy assemblyHard coated piston & cylinderVery less wear & tearLong life small throat seal stuffingFast & easily replaceable throat sealsAluminum & Stainless Steel Wet part versionsCompliance to EC Norms
| Type | CUB 2.400 | CUB 6.400 |
| Ratio* | 2:1 | 6:1 |
| Output per Cycle | 400cc | 400cc |
| Air Motor Piston Φ | 80mm | 125mm |
| Stroke Length | 120mm | 120mm |
| Recommended Transfer volume @25 Cycles per min | 10 ltr | 10 ltr |
| Air Inlet pressure Max. | 6 bar | 4 bar |
| Output pressure Max. | 12 bar | 24 bar |
| Air Consumption N ltr/min @25 Cycles | 215 | 370 |
Reciprocator Based Automatic Painting SystemReciprocator based painting application for automobile, railways, etcCustomized Pneumatic/Hydraulic reciprocators, Horizontal roof reciprocators available on request.
Electro/Mechanical, Servo Driven SystemAvailable up to 4 meters vertical stroke lengths.Stepless variable speed range up to 1.1 meter/ second (higher speeds available on request)Low friction advanced linear bearing slides for carriageTimer belts for noise free, lubrication free long life operation
Servo DriveSmoothest movement (constant torque at any speed)Precise speed controlInstant stroke changeover as well as brakePositional accuracy-Integrated encoder for precise reciprocation stroke as well as spray strokeClosed loop speed/stroke control possible (Optional on request)
PLC Based Control SystemHigh tech Precision controlUser friendly interfaceFull scope for customizationEasy upgradation possibleStandard technology, local expert support easily available
Traversing CarriageHorizontal stroke up to 1 meterExtra precision rolled ball screwAC frequency drive with encoder systemBelo type protective cover
