Aseptic Liquid Filling Machine

Listing ID #3830163

Get Latest Price

Supply Type Manufacturer, Exporter, Supplier

Preferred Buyer From : All over the world

Aseptic Liquid Filling Machine is made in pleasing matt finished stainless steel materials. The basic unit consists of turntable, Stainless Steel Stat conveyor belt, unique eccentric pre-gassing,....

View More Details

Send Enquiry

Product Details

Aseptic Liquid Filling Machine is made in pleasing matt finished stainless steel materials. The basic unit consists of turntable, Stainless Steel Stat conveyor belt, unique eccentric pre-gassing, filling and post-gassing. Highly efficient and precision built Stainless Steel 316L Syringes, non- toxic synthetic rubber tubing and easy reach compact panel.
The minimal distance between filling and stoppering units reduces the risk of contamination. The machines are designed for operation in a sterile area and for use under laminar flow protection. The un-scrambler itself has been redesigned to eliminate dead ends and difficult-to-clean spots.

Salient Features

Suitable for the filling Volume of 2ml to 250ml.
Piston pump/Peristaltic pump aseptic filling.
Filling accuracy of ±0.5% to ±1%.
No cross contamination.
Easy to validate filling system for small/large batch production.
All Contact Parts Made from Stainless Steel 316L & framework by Stainless Steel 304.
Variable A.C. frequency drive for speed adjustment.
Digital Vial Counter for counting production output.
In-feed Turn Table/ Unscrambler for automatic feeding of objects.
On-line Mechanism.
“No Vial - No Filling” System.
“No Vial - Machine Stop” System.
IQ/OQ documentation can be provided.
PLC system with Graphical User Interface. (Optional)

Process Operation

The incoming dry vial (sterilized & siliconised) are fed through the unscrambler and suitably guided on the moving delrin slat conveyor belt at the required speed of the correct placement below filling unit. The filling unit consists of Filling Head, Syringes & Nozzles which are used for liquid filling. The syringes are made of Stainless Steel 316L construction and both, glass as well as Stainless Steel syringes can be used. A Star Wheel is provided which holds the vial during filling operation. A sensor is provided for ''No Vial-No Filling'' operation. Syringes are mounted on eccentric block and driving through bottom main gear box. Volume can be either increased or decreased by increasing or decreasing stroke length of piston as per filling size. Syringes is having non return valve for sucking and delivering situation to avoid volume variation. Liquid will reach to filling nozzles through silicon transparent pipe. Nozzle will be having Up and Down movement with help of cam mechanism and it will come down when vial will be hold by starwheel for filling operation and starts filling when it starts to move up and after completion of filling operation, starwheel delivers six vials together on conveyor for rubber stoppering operation. Stoppering unit consist of Starwheel, Vibrator unit and Bowl. The sterilized and siliconised rubber stoppers stored in the vibrator bowl moves vertically to the rubber stopper chute. The vial is hold firmly by starwheel, which will be in continuous rotary motion and vial which is coming from filling unit get in to starwheel and move in rotary direction along with starwheel, during movement it will pick up the rubber stopper from the exit end of the chute and rubber stopper will be pressed by fix single pressing roller, which is spring loaded. Then vial further move on conveyor and collected on out feed starwheel for next sealing operation.

Model:	ALVF-120
No of Filling Head	Four
Production Rate	60 to 120 Vials/Minute
Input Specification:	-
Container Diameter:	15mm to 70mm
Container Height:	25mm to 140mm
Rubber Stopper:	13mm, 20mm & 28mm Butyl with the help of change part
Filling Range	2ml to 250ml
Filling Accuracy	±0.5% to ±1%
Power Supply	1 H.P.
Electrical Characteristics	440 Volts, 3 Phase, 50 Hertz, 4 Wire System
Optional Accessories	Programmable Logic Control (System) with MMI Safety Cabinet covering full machine
Overall Dimension	2150mm(L) x 850mm(W) x 1680mm (H) (Dimension include basic machine & 30” In-feed turn table)

Company Details

Adinath International is one of the leading engineering company engaged in design, manufacturing & supply of pharmaceutical machinery & allied equipments. We manufacture wide range of Pharmaceutical Filling Line including Injectable Filling Line, Aseptic Filling Line, Sterile Filling Line, Dry Syrup Powder Filling Line, Oral Liquid Line, Capsule Filling Line and Tablet Line. We also manufacture filling & packaging machinery for Cosmetic, Food, Chemical & Dairy industries. Our pharmaceutical machineries include ampoule washing machine, ampoule filling machine, ampoule labelling machine, vial washing machine, vial filling machine, vial cap sealing machine, vial labelling machine, liquid filling machine, vial powder filling machine, dry syrup filling machine, oral liquid filling machine, tablet machines, capping machines, inspection machines, turn table machine, tablet press machine, ointment machines, labeling machines, packaging machines, liquid manufacturing plants, storage vessels, lab scale machines, packing conveyors and bottle inspection machines. These machines are not only used in pharmaceutical industries but also uses in Dairy, Pesticides, Distilleries & Breweries, Cosmetics & Toiletries, Lube & Edible Oil, Food and Ancillaries Industries etc.
Establishment
Company established in 2009 by group of professionals from the field with the view to cater demand of growing pharmaceutical market. We specialize in designing & fabrication of wide range of equipments made from high quality stainless steel materials. Seventy percent of our business is repeat business, which shows about quality of our products & level of our customer satisfaction. Our vision is to design robust, high quality equipments at less possible cost.
Our equipment complies as per current international pharmaceutical engineering standards. We manufacture machines either as per our standard machine model or strictly as per customer requirements. Our range of pharmaceutical machines have been exported to USA, France, Poland, Bulgaria, Saudi Arabia, Ecuador, Peru, South Africa, Egypt, Indonesia, UAE, Vietnam, Pakistan, Uganda, Philippines, Greece, Columbia, Malaysia, Nigeria, Ethiopia, Lebanon, Kenya, Kuwait, Sri Lanka, Ghana, Nepal, Ukraine, Bangladesh, Australia, Switzerland, Sudan, Russia, Yemen, Iran, Morocco, Malawi, Thailand, Tanzania, Canada, Belarus and many more.
Our Vision is to deliver well engineered, high quality equipments equivalent to international standards & meeting the clients requirement at reasonable prices. Robust design, quality procedures & careful inspection make our product accurate and precise. Constructed from the ground up with finest material, our products are up to the mark to the demanding requirement of GMP and cGMP standards.
We take pride in supplying most economical, sturdy and easily maintainable machines to suit the requirements of our customers individual specific requirements. Their suggestions, guidance and feedback immensely helped us in designing tailor made machines for their special needs.