Albaj Engineering Corporation Private Limited

Bhosari, Pune, Maharashtra

Rigid steel construction, ensuring rigidity and vibration less operations.Specially graded radially slotted C.I. lapping plate ensuring proper embedding of the abrasive particles to ensure highest efficiency in material cuttingPreset timer to switch off the machine when cycle is over.Main shaft is mounted ensuring running rigidity under large pressure & imbalance workloads too.Slurry distribution system ensuring optimum use of slurry.Dead weights & felt pads to ensure even load distribution on the components.

Anti-Vibration DesignOptimized Frame for Double Side CMPHydro-Static Facing Unit for DMPSelf Re-conditioning to Save Time for DMPOptimized Pressure-Control System AppliedOptimized DMP/CMP SoftwareFeatureRigid Frame ConstructionHigh-strength cast iron base designed for maximum vibration dampening, ensuring consistent lapping accuracy and machine longevity.Dual-Drive SystemTop and bottom lapping plates driven by independent frequency-controlled motors for precision speed control and optimal process efficiency.Precision SpindlesFitted with ultra-precision bearings to maintain rotational accuracy and flatness during the lapping cycle.Pneumatic Load ControlHigh-accuracy pneumatic loading system using proportional valves to maintain constant pressure and ensure uniform surface finishes.Smart Control SystemPLC + HMI-based touch panel allows full process customization including lapping time, pressure, speed, and dressing cycle.Capable of storing multiple process recipes for different components.Integrated In-Process MeasurementSONY sensor-based thickness gauge with 0.001 mm accuracy provides real-time feedback for batch consistency.

Synthetic polycrystalline, monocrystalline and natural diamond Grind-Lap offers various types of synthetic diamond powder as well as natural diamond powder into a comprehensive array of products in the micron and sub-micron size range. Micron diamond powders are widely used for the superfinishing of hard materials with demanding specifications for surface quality and dimensional accuracy.Polycrystalline diamond powder is best suited for lapping and polishing of both extremely hard and soft materials. Thanks to its unique characteristics, maximum material removal rates and superior surface quality are achieved. Monocrystalline diamond powder is relatively inexpensive to produce and therefore widely used for grinding, lapping and polishing applications. Natural diamond powder is preferred for the production of electroplated diamond tools. Nanodiamond is a nanomaterial used in a variety of applications and research projects.The choice of the diamond size is determined by the surface quality requirements, or respectively, by the function of the surface coating. Particles in the precision size range guarantee the highest performance and reproducibility levels and provide an accurate matching of diamond size to the application. The standard or wide size ranges are preferred when cost effectiveness directly depends on the price of the diamond

FeatureThe machine is equipped with two grinding spindles. Depending upon the various material of components and different technologies for both rough and fine grinding, the machine comes with a number of optional wheels with diverse material, linear speed, feed speed, and grinding processes, which greatly enhances efficiency and precision of components during processing. The X-axis can be driven by an optional linear motor. The C-axis is driven directly by a servo motor, which reduces transmission error and greatly improves the profile. The X-axis can be equipped with a linear encoder. The spindle is configured in various rotating speeds from 24000 rpm to 48000 rpm based on the particular demand.ApplicationIt is mainly suitable for the processing of cam ring profile of vane pump, power steering pump, automobile air-conditioning compressor, automobile fuel pump, etc.

FeatureThe machine is equipped with the structure of a fixed immobile grinding wheel; the workpiece is installed vertically and moved left and right to process. The workpiece adopts the upper end face automatic compression mechanism for clamping, which is convenient for mounting and dismounting. The workpiece performs an action of reciprocation with the grinding wheel, the external and the side of which are dressed automatically. The positioning can be chosen to process each slot or one slot according to the different requirements. SL007B dual servo dressing structure allows for easier dressing and better control of the size of the grinding wheel.ApplicationIt is mainly suitable for slot processing of rotors such as vane pump, power steering pump, automobile air-conditioning compressor, etc.

The machine is equipped with one or two spindles in various kinds of configuration. Depending upon the various material of components and grinding technologies, the machine comes with a number of optional wheels with different material, linear speed, feed speed, and grinding processes, which greatly enhances efficiency and precision of components during processing. The internal bore can be ground in the range of diameters from 4mm to 50mm according to different configurations and compositions. Not only single-step through-hole and bore but also multi-step hole and bore can be ground at the same time in one clamping. The spindle rotating speed range could reach from 36000 rpm to 120000 rpm based on the particular configuration.

FeatureHigh Precision Internal Grinding MachineThe critical iron castings are conducted through finite element structural analysis. All castings are carried out with double aging treatment and vibratory stress relief to ensure the stability of machine accuracy.The Z-axis adopts a flat V guideway, which has low wear and tear from reciprocating oscillations during the machining process and long service life.When grinding bore and cylindrical coaxial requirements, with centerless support, the workpiece box adopts fixed and immobile, micro-adjustable angle, automatic loading, and unloading structure.When grinding irregularities in the outer circle of the bore, a centered fixture is used, and the workpiece is manually loaded and unloaded or automatically loaded and unloaded by robots (or manipulators).Optional dynamic monitoring device, adaptive grinding, online feedback of the real-time status of the grinding process, so that the grinding process is simplified, ensuring that the grinding wheel can "talk."Remote monitoring: remote diagnosis of machine malfunctions, remote troubleshooting of software.ApplicationBore of bearing rings (angular contact, hub, taper), as well as grooves of outer ring, air-conditioning compressor (cylinder, cylinder head, roller sleeve, piston, rotor), steering gear (gears, bearings, steering screw), gearbox (gears, sealing rings, solenoid valve seat), engine (retainer seat, bushing, roller sleeve, piston, injector nozzle), shock absorber (bearings, bushing, valve seat), hydraulic valve bushings, ball cage for automotive drive shafts, ceramic sleeves, automotive roof pillars.

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Zhejiang TOMAN Intelligent Technology Co., Ltd. was founded in 2006, mainly engaged in the research and developments, manufacturing and service of Gear Automation Equipments, Bearing Automation Equipments, Intelligent ComponentsIndustrial Internet.

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Y4235CNC4 CNC gear shaving machine gear hobbing shaping and shaving Compact structure design gear shaving machines High precision gear shaping machines

Y4235CNC4 CNC gear shaving machine gear hobbing shaping and shaving Compact structure design gear shaving machines High precision gear shaping machines

zhejiang toman intelligent technology co., ltd. was founded in 2006, mainly engaged in the research and developments, manufacturing and service of gear automation equipments, bearing automation equipments, intelligent components, industrial internet.