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Alix Automation System
location Kalwa, Thane, Maharashtra

gstGST : 27AHEPP4193Q1ZJ Write a Review
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Kitchen Appliances

Leading Manufacturer, Supplier & Retailer of Octagonal Blender, Cage Blender, Cone Blender and V Blender.

Octagonal Blender

Octagonal Blender
AL!X - Octagonal Blender is a very precision machine, performing dry blending of powder or granules homogenously in only 10 to 30 minutes. This machine is utilized for mainly homogenizing, blending and also for granules lubrication as that facilitates better flowability at a tablet press while compressing this granules. Due to its octagonal shape is designed to process larger volume of material. It occupies less space compared to other similar blenders like 'V' / Double Cone. The blending takes place at low speed during operation. It is well balanced & smoother even in higher capacities. It is very useful for pharmaceutical industries wherein gentle blending of dry granules of powder is to be done.
The important feature of the machine is easy to wash in place. Octagonal blender is supplied with a bin charging system or can be designed for vacuum charging. Dust free charging system is also incorporated, which is a completely closed system for charging and discharging of powders or granules.
The power consumption is comparatively lower than other similar type of blenders. Basic machine consists of a blender container which is supported both ends by stub shafts which are supported on plummer block bearings. Entire assembly is placed on a structure which has drive unit consisting of electric motor, chain coupling and in case of heavy loads fluid couplings. All parts coming in contact with mix are of stainless steel 316 quality and are highly polished. Drive motors, electrical control panel and control station are supplied in non-flameproof as well as flameproof construction, as per clients requirement. In case of flameproof construction, the control panel should be located in low risk area.
There is a baffle made of ss316 pipes inside which can be removed by losing the nut between the baffles. Baffles assembly also depends upon the customers specific requirements. Baffle ensures uneven movement of mass during tumbling and results in better homogenising. Blender has a discharge butterfly valve which if a client requires so can be operated through pneumatic actuators. Entire butterfly valve is of SS316 with seats of silicone rubber.
The whole drive assembly is covered with S.S. side panel. All drives, pulleys and belt are adequately guarded. Interlock is provided for the railing so that operator does not have access to the container when it is in motion. Machine will stop automatically once the blender main railing is made to open.
The inside of Octagonal body is mirror polished and the outside surface is matt polished. The material to be mixed is charged in machine either manually from top or bin charging system or vacuum charging system and then the port is locked positively. Then blender is started to preset blending time. At the end of process, machine is stopped and the product is transferred to process containers by opening the butterfly value.
There are three methods to load Blenders.
  1. LOADING BY CONTAINER :Here the container brought close to the blender on special trolley having lifting arrangement. This lifting pellet ensures that the container is lifted and is aligned with the transition piece fixed with the blender outlet butterfly valve. This transition piece mouth is clamped with the outer periphery of the container using special types of clamps. Now after clamping the container(100 Lits approx) the blender is inched till the container is vertically inverted over the blender. Now once the container reaches upward inverted position, the butterfly valve is made to open by special hand wheel so that entire content of the container gets up loaded in to the blender. Once it becomes empty, the valve is closed & container is brought again downward by rotating the blender again by 180* and another container is fixed and raised and in similar way and this way entire powder content is unloaded. By this method, material is loaded in batches of 50Kg each.

  2. LOADING BY IPC :Here by using mobile hoist the IPCs of 220 lits are raised over the blender and through dust free connection the entire powder content is unloaded in to the blender by opening the butterfly valve. Thus material gets loaded through IPCs and also after blending the discharged material also gets unloaded in to IPCs using another dust free connection set. There is a butterfly at the discharge. For loading blender there is one opening made on the lid of the blender or lid for manhole of the blender. This way entire transfer of material is dust free.

  3. LOADING BY VACUUM :Here by application of vacuum the entire blender is loaded using pneumatic conveying system. Blender container has two openings and through one such opening is connected to the vacuum blower and through other it is connected to the IPCs bottom portion which has a triclover arrangement. So the powder from IPCs gets transferred to the blender using vacuum conveying. This is entirely dust free but expensive method.Pneumatic Automatic powder charging system is provided duly mounted on a swiveling davit interlocked with sensor to safeguard against blender. It is provided with a SS suction nozzle coupled to a flexible PVC food quality conveying pipe to enable for direct suction of the powder from container which will be discharged in blender and on complete charging of batch or maximum upto 70-80% by volume, filter bag of charging system may automatically be cleaned by auto reverse pulse jet mechanism thereby safeguarding against operator dependency, charging system may be swivelling on side and locked in that position which will actuate the sensor for that position, a dummy cover to be clamped on charging hole & homogeneous blending action can be initiated by starting the blender operation. After necessary blending period the material can be discharged & collected from bottom into container by manually opening the butterfly valve. The entire auto charging system is a tool free assembly.
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Cage Blender

Cage Blender
Conta Blending system has replaced completely the conventional blenders like 'V' shape / Double cone or Ribbon type. Conta blenders are used mainly for blending of dry powders for capsule plant, for blending and homogenizing of dried granules for tablet production. Conta blender is latest cGMP concept with an emphasis on the dust free transfer of powders and granules at different stages from sizing /dispensing to compression/ filling of tablets or capsules.
Conta Blender has a flexibility of Batch Volume. The process involves collecting the sized granules in a container, wheeling it to the blender, engage the same with clamping system, lift and tumble for the prevalidated time in set number of rotation. These granules can be mixed and lubricated in this blender. Main advantage of this system is that it is totally dust free. Also another advantage is adaptability of this system to handle more than one size of containers. For example Conta blender designed for 600 liters container can also be used to handle 400 ltrs to 600 ltrs of container ( For Granules weight from 160 to 250kg)This adaptability makes it a very useful machine for any tablet or capsule plant.
Salient Features :
  • 0 stopping for easy docking and undocking of the bin.
  • A suitable fencing around the cage with an entry point for the bin on detachable trolley.
  • Limit switch on entry door to prevent the accidental operation of the cage.
  • Flexibility of accepting variable bin sizes providing wide range of batch volumes.
  • cGMP construction with cladded polished SS sheets.
  • The charging hole with cover is provided on top with quick opening and closing arrangement with dust proof joints for particle free transfer.
  • Built-in Butterfly valve (150 mm dia) at the bottom suitable for discharge.
  • Suitable leak proof vent on top.
  • Highly effective for low volume active blending with as low as 1 % active.
  • Processing of different sizes of production batches in single equipment with scale up data.
Optional Features :
  • Interchangeable Product Container
  • AC Frequency variable drive for product container.
  • PLC Controls with HMI touch screen,
  • Flame proof motor and Push Button station.
Safety Features :
  • The container locking arm has a proximity switch which prevents the drive to run unless the locking arm is proper locked. Unless the container is securely locked the drive wont run.
  • Entire working area of the blender is protected by a railing all aroung with a gate and single entry point for the bin in such a way that if the railing fencing is made to open the drive will stop immediately.
  • Presence of the container in the lock area is sensed thus if container is not placed properly in the fork arm than sensor will not allow the blender to start.
  • If blender stops due to powder shutdown than when you start it after resumption of powder the blender will run only for the remaining time and not total time.
  • Brake motor arrangement for smooth operation.

Technical specifications :
Model Cap. in Kgs. Overall Dimensions  L  x  W  X  H RPM HP
AL-CB-10 25 Kgs. 1500 x 1200 x 1500 20 1
AL-CB-20 50 Kgs. 1800 x 1200 x 1500 20 2
AL-CB-30 100 Kgs. 2500 x 1350 x 2150 20 3
AL-CB-40 250 Kgs. 3100 x 1800 x 2350 2-10 5
AL-CB-50 500 Kgs. 3600 x 2250 x 2850 2-10 10
AL-CB-60 600 Kgs. 4000 x 2500 x 3100 2-10 10
 
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Cone Blender

Cone Blender
The double cone blender is used dry & wet blending of powders & granules homogenously with adding the binder in granules. The blender consists of a Cylindrical Shell with two cones & is perfectly designed with its angle, shape & is an efficient and versatile machine homogeneous mixing / blending.
One end of the blender has a hinged cover for quick opening and charging is done at an inclination & an lris Diaphragm / Butterfly Valve is used for discharge. The blender is enclosed by a Safety railing with limit switch. Manufactured in Stainless Steel, the design is aesthetically suited to the modern pharmaceutical plant. All the contact parts are made of SS316. The effective volume for optimum homogeneity is between 35-70% of gross volume. It is very useful for pharmaceutical, food, chemical, cosmetic products etc.
Salient Features :
  • Basic equipment is made to facilitates vacuum charging system.
  • Due to vacuum rated design we can load the blender through vacuum transfer system with inline Milling.
  • The conical shape at both end enables uniform mixing and easy discharge.
  • The cone is statically balanced which protects the gear box and motor from any excessive load.
  • Main structure is manufactured from heavy duty SS 304 square tube.
  • Variable frequency drive is provided for step less drive.
  • Self positioning sensor is provided for particular discharge position.
  • Manually operated butter fly valve at discharge of blender.
  • Depending on the characteristic of the product, paddle type baffles can be provided on the shaft for better mixing, uniform blending and de-agglomeration.
  • Discharges with specially designed adaptor assembly with T C connection, in case of damage of butter fly this will safe guard the material.
  • Dust Free bin charging system which h ensures minimum material handling.
  • Capacities available from 100L to 4000L (Higher capacity up to 10000L on demand).
Optional Accessories :
  • Documentation
  • PLC Based Color Touch Screen Display
  • Flame Proof Construction
  • Stair Case with Platform
  • Pneumatically Operated Butter Fly valve for discharge.
  • Provision for Spray Ball

Technical specifications :
Model Gross Cap. Working Cap. Motor HP Discharge Ht. Charge/ Discharge Ht. Overall Dimensions  L  x W x  H
AL-DCB-50 150 100 2 450 150 1400 X 800 X 1500
AL-DCB-100 300 200 3 450 150 1850 X 900 X 1900
AL-DCB-150 465 300 5 450 200 2000 X 1100 X 2000
AL-DCB-200 615 400 5 450 200 2100 X 1200 X 2100
AL-DCB-250 775 500 7.5 550 200 2200 X 1300 X 2200
AL-DCB-300 1000 600 7.5 550 200 2300 X 1400 X 2300
AL-DCB-400 1340 800 7.5 600 200 / 300 2350 X 1800 X 2350
AL-DCB-500 1500 1000 10 800 250 / 350 2400 X 1900 X 2400
AL-DCB-650 2000 1300 10 800 250 / 400 2800 X 2100 X 2700
AL-DCB-750 2500 1500 10 800 250 / 400 3000 X 2200 X 2600
AL-DCB-1000 3350 2000 15 800 250 / 400 3200 X 2300 X 3100
 
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V Blender

V Blender
The V blender is normally used for formulation granules blending, and will be fixed with two different frames. One end is driving and second will be supporting end.
'V' Blender, the rotating shell V-Type Blender is used only as dry mixers. Advantages of Blending operation in this Blender is minimal attrition when blending fragile granules, large capacity, and easy loading and unloading. Modification such as the addition of baffles to increase mixing shear have been made to these types of blenders.
Salient Features :
  • Basic equipment is made to facilitate vacuum charging system.
  • Due to vacuum rated design we can load the blender through vacuum transfer system with inline Milling.
  • Particle size reduction and attrition are minimized due to the absence of any moving blades. Hence it can be used for fragile materials.
  • The Bin charging system can also be incorporated in it which provides complete dust free closed environment for charging and discharging.
  • Discharge with specially designed adaptor assembly with T C connection, in case of damage of butter fly this will safe guard the material
  • The absence of shaft projection eliminates product contamination.
  • Capacity available from 100L -2000L.
Optional Accessories :
  • Documentation.
  • Flame Proof Construction
  • Stair Case with Platform
  • Pneumatically Operated Butter Fly valve for discharge.
  • Provision for Spray Ball

Technical specifications :
Model Gross cap. in Ltrs. Working Cap. in Ltrs. Overall Dimension          L   x   W   x   H RPM HP
AL-VB-10 50 30 1700 x 1100 x 2200 20 1
AL-VB-20 100 60 2000 x 1250 x 2400 20 1.5
AL-VB-30 200 120 2400 x 1350 x 2700 20 3
AL-VB-40 300 180 2600 x 1450 x 2900 20 5
AL-VB-50 500 300 2900 x 1600 x 3300 18 7.5
AL-VB-60 750 450 3250 x 1700 x 3600 18 7.5
AL-VB-70 1000 600 3600 x 1900 x 3900 18 10
AL-VB-80 1500 900 3900 x 2250 x 4150 16 15
AL-VB-90 2000 1200 4200 x 2400 x 4300 16 15
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