Alix Automation System

Kalwa, Thane, Maharashtra

Jumbo Bag Fillers insure fast, dust free and precise filling of Jumbo Bags. Available in a variety of configurations this ruggedly constructed filler allows its operators to easily insert, fill and remove bags. From simple volumetric filling to calibrated weighing, the pneuCONVEYOR Jumbo Bag Filler is the unit that is custom built for your application.

pneuCONVEYOR has designed a number of jumbo bag loading frames for different applications and will aggressively respond to all bulk bag loading opportunities. The frames from pneuCONVEYOR are simple, sturdy frames of square tubular construction with four legs and permitting a great number of loading options, including the supports for these. A simple bungee cord bag neck damp offers a major advantage in being able to seal any bag neck from 13 inch diameter to 24 inch diameter without changing the bag neck spout. An inflatable cuff, which is common on competitive units, is offered as an option. The disadvantage of this device is that a single size cannot accommodate a wide range of bag necks. The versatile and simple single venturi power unit with venturi discharge provides a source of low pressure air for bag inflation. A filter for the air displaced from the bag is standard. Adjustment for different size bags is accomplished by raising or lowering the deck of the weigh frame.

FEATURES:

• Heavy duty square tubular frame with welded top section and bolted legs.
• Internal weigh frame with four load cells.
• Sturdy welded tubular steel frame.
• One piece fill spout.
• Inflatable inlet spout seal with regulator.
• Vibrating platform for consistent filling.
• Adjustable height bag loop supports.
• Adjustable width bag loop supports.
• Dust connection vent.
• Pallet stops.
• Enamel Paint.
• Custom configurations available.

Specifications :

The pneuCONVEYOR Bulk Bag Unloading System, also known as bulk bag dischargers is specifically designed to provide an easy, clean and economical way to discharge the entire contents of bulk and semi-bulk bags, especially when the material is less than free-flowing. Bulk bags can be placed in the bulk bag unloader by fork lift, hoist or crane from floor level. Standard arrangement includes a bag frame to which the suspension loops of the bag can be attached while the bag is resting on the floor. The bag frame is then raised and positioned so the hooks on the frame engage a counter-balanced suspension frame in the superstructure of the unloader. When lowered, the bottom of the bag rests on a sealing ring in the unloader bed and the tension on the bag loops keeps the bag upright.

Material of construction: stainless steel, mild steel or combination of both.Drive, vibrating bottom: 1pcs. Ele. motor, HP = 1HP / 0.75kW.Capacity: approx. 15-20 Big-Bags/hr. (depending on product properties).

Optional Items:

• Adjustable height frame.
• Load cells with isolation pads.
• Partial or fully automated operation.
• Bag inflation system with butterfly valves.
• Inline air filter / regulator with local shut off valve.
• Dust collection system.
• Pneumatic vibrator.
• Inlet flow control valve.
• Epoxy Paint.

Dimensions of Big-Bags (standard unit):

Max. height: 1000-1900 mm.

Max. width: 1000 mm.

Max. length: 1000 mm.

Max. weight: 1250 kg.

Diameter outlet spout: 300 mm.

Length outlet spout: 500 mm.

Motors: Standard: 220-440v TEFC motor enclosure

• Optional: Special motor voltages on request / Pneumatic

A Bucket Elevator Conveyor is a vertical conveying system used to lift bulk materials safely and efficiently from a lower level to a higher level. It is widely used in industries where powders, granules, or small solid materials need to be transferred in a continuous and dust-free manner.

A bucket elevator conveyor isa system that uses buckets attached to a continuous belt or chain to vertically transport bulk materials like grain, powder, or granules.The buckets scoop material from a lower point, lift it to a higher point, and then discharge the material, either through centrifugal force or continuous discharge.These systems are essential for industries such as agriculture, mining, and manufacturing for efficient, continuous vertical material handling.

The rotary bucket conveyor (referred to as the rotary bucket) is a conveyor that uses two special material chains as traction components, and the two sides of the hopper are fixed on the chains and continuously arranged. It is loaded by inflow and automatically flipped and unloaded at low speed.

• Food & Agro: Rice, wheat, maize, sugar, pulses.

• Cement & Minerals: Clinker, limestone, fly ash, gypsum.

• Chemicals & Fertilizers: Crystals, powders, granules.

• Pharma & Hygienic Use: Fine powders, specialty chemicals.

• Other Bulk Materials: Biomass pellets, sand, coal.

bag dump stations (also known as manual dumping stations) collect dust generated when
dumping powder and bulk solids from bags, boxes, drums and others containers and return the
material to the hopper. The system reduces material waste and eliminates the need to clean a remote dust collection site, while protecting workers and preventing plant contamination.

all units feature a high velocity vacuum fan that draws airborne dust away from the operator through the cartridge filters that are sized according to the application.

to operate a bag dump station, the hopper lid is opened, the vacuum fan is activated, and material is dumped through the hopper screen. Airborne dust in the vicinity of the hopper opening is drawn in to the dust collector, protecting workers, preventing plant contamination and reduces material waste.

an automatic reverse-pulse filter cleaning system employs timer-activated solenoid valves to release short blasts of compressed plant air inside the cartridge filters, causing dust build-up on the outer filter surface to fall into the hopper. Beacuse the filters are blasted alternately at the timed intervals, operation of the dust collection system is both continuous and efficient. Filters are access easily by removing the interior baffle, and replaced rapidly using quick-disconnect fittings. All manual dumping stations are available mounted on frames with boom and castors for in plant mobility. These systems can reduce material waste and eliminate the need to clean a remote dust collection site, while protecting workers and preventing plant contamination.