Pharmaceutical Machines & Equipment #5003731

Application

• Lotion / Cream
• Creams
• Delicacies
• Hair Cosmetics Products
• Skin Cosmetics
• Gels
• Emulsions
• Lotions
• Tooth Paste
• Jams
• Dressings

 

Technical Specification

It is specially designed to take care of two critical factors which directly affects the quality of the Ointment / Creams.

• Minimum man handling of Ointment.
• Negligible vacuum drop during mixing & blending
• Delicacies
• Hair Cosmetics Products
• Skin Cosmetics
• Gels
• Emulsions
• Lotions
• Tooth Paste
• Jams
• Dressings

 

The Range of Our Supply :

• Manufacturing Vessel OR Jacketed Planetary Mixer
• Wax Phase Vessel
• Water Phase Vessel
• Storage Vessel
• Vacuum Pump
• Control Panel
• Product Piping
• Load Cells for Manufacturing Vessel for weight automation
• Vacuum Transfer Systems for Oil & Water Phase
• PLC based Automation system suitable for SCADA connectivity
• Dedicated Skidded CIP & Sanitization System
• Working Platform
• Material Transfer Pump to Transfer material from Manufacturing Vessel OR Planetary Mixer to Storage Vessel & Storage Vessel to Ointment ( Tube ) Filling M/C. ( 02 nos.)
• This system consist of a closed circuit Manufacturing facility from feeding of Wax / Water Phase to loading the hopper of filling machine
• The Wax and Water at required temperature are transferred to Manufacturing Vessel or Planetary Mixer, by vacuum through conical filter.
• The product during emulsion formation is recirculated through Ointment Transfer Pump The Pump also discharges the product in the Storage Vessel.
• The Storage Vessel is then taken to the filling area and it is connected to again Ointment Transfer Pump. Or Storage Vessel remain fixed ( In bigger size ) & pump transfer the ointments in the hopper of the Ointment Filling Machine.
• The entire Plant can be operated by centralised operating panel by one operator.
• Minimum two batches per shift of the same product can be assured in this plant.

Applications : Multi mill is widely used for wet and dry granulation, pulverization, etc. in Pharmaceuticals, Chemicals, Cosmetics, Ceramics, Colours, Dyestuff, Food products etc. It also finds application in Pesticides, Fertilizers, Spices, Detergents, Insecticides, Plastic, and Resins Industries. Multi Mill unit consists of S.S. 304 quality hopper and processing chamber (can be provided is S.S. 316 quality at extra cost) with beaters assembly, motor, reversible switch, DOL starter, four speed step pulley, Suitable screen with painted pillar mounted on base plate, with castors. Operation Multimill operates on the principle of variable force swing beaters having both knife and impact edges rotating within a selected screen to get the required size reduction. Material fed in the hopper, goes down to the processing chamber where it moves to the periphery and passes through the screen radially and tangentially. Finally the processed material gets collected in the container kept below the processing chamber. Output and quality of the final product depends on three main factors Shape of beaters (knife/impact edges), Speed and Screen. Salient Features : Direction of beaters can be changed by reversible switch from knife to impact forward and vice-versa. All contact parts can be easily and quickly dismantled and cleaned. Multimill Machine is designed for continuous operation. Cylindrical screen for higher output. Castors provided for mobility. Flame proof electrical can be provided at extra cost. Beaters and scrapper blades of SS 410 quality are hardened and hard chrome plated.

Discription -

This system consist of a closed circuit Manufacturing facility from feeding of Sugar / Water Phase to loading the Volumetric Liquid Filling Machine.

Discription :

• The facility consists of:
• Sugar Syrup Vessel.
• Online sugar syrup prefilter.
• Manufacturing Vessel.
• Storage Vessel.
• Vacuum system for transfer of sugar syrup.
• Filter press / Inline Homogeniser.
• Product piping.
• Control panels.

Unique features of the facility:

• The liquid oral manufacturing plant is designed to be operated by one operator and one helper, saving on precious man-power costs.
• Sugar syrup and manufacturing vessels are provided with limpet coils for heating and cooling, designed for internal vacuum to facilitate transfer of sugar directly from stores to sugar syrup vessel.
• Sugar syrup is transferred to manufacturing vessel through online sugar syrup prefilter by vacuum.
• Entry of all propeller agitators are from bottom through a specially designed cartridge mechanical seal with TC/TC seal face.
• The advantage of the bottom propeller agitator over the conventional agitator is that there are no vibrations of shaft, no couplings in the drive assembly, leading to lower maintenance cost for liquid oral manufacturing plant.
• Pipes, pipe fittings and valves are of SS 316, seamless, internally electropolished with DIN standard unions and silicon Gaskets.
• Manhole of all the vessels are equipped with davit fitting and the cover of the manhole slides instead of being lifted.

Process Control:

Values like current, product temperature are displayed digitally on the electrical control panel. The mechanical seal is equipped with a water circulating system and has a water detection sensor which trips the motor, if the water circulation to the seal is interrupted.