Ambica Boiler

Amraiwadi, Ahmedabad, Gujarat

Ambica Boiler & Fabricatorhas developed world classETO Sterilizerwith higher quality used in Pharmaceutical Industry. Ethylene oxide or ETO Sterilizer is used in sterilization of items that are heat and moisture sensitive. ETO Sterilizer is well-defined asEthylene Oxide Sterilizerwhich utilizes ethylene oxide at the similar time as a biocide to destroy bacteria, viruses, fungus and other unwanted organisms.E.T.O Sterilizercontains of a fully packed chamber frequently dual jacketed, corrosion conflict and gas resistant of appropriate composite generally of mild steel. At Abster Equipments, ETO Sterilizer will be in great structure using plates of suitable thickness which avoids buckling under vacuum due to density.

Ambica Boiler & Fabricatoris a foremost Manufacturer, Exporter & Supplier ofEthylene Oxide Sterilizerwhich is a chemical process consisting of four major variables like:-

• Humidity
• Gas Concentration
• Time
• Temperature

Ethylene oxide sterilization is a chemical process consisting of four primary variables: gas concentration, humidity, temperature and time. Ethylene oxide is an agent that disrupts the DNA of microorganisms, which prevents them from reproducing. EO sterilization assures that a safe and sterile product will be delivered to the market each and every time

ETO Sterilizer Features

• ALLINDUSTRIAL ETO STERILIZERSARE DESIGNED AND BUILT AS PER CUSTOMERS REQUREMENTS TAKING INTO CONSIDERATION THE FOLLOWING VARIABLES;
• To Sterilize Surgical Medical Device roducts like I.V. Sets, Disposable Syringes, Disposable Surgical Set, catheter, Urin Bag, reduce microbiological load; and increase life span of material.
• Modular construction of chamber.
• Model is available from 1/2 CU.MTR TO 20 CU.MTR.
• Easy to operate.
• Fully automatic operation based on PLC control (optional).
• Semi Automatic (Pneumatically Operated Ball Valave) Control
• Better productivity & lesser mixing time.
• Contact parts are SS 304 / 316.
• Process time about 8 hrs.
• IQ/OQ/DQ documentation(OPTIONAL).
• It is useful for prevention of micro biological contamination retairing flavour useful for treatment of spices, dried nuts, Foods Packed cereals etc.

SALIENT FEATURES :

• Ambica Boiler & Fab. depyrogenation steriliser are capable of performing up to 280 C, during the entire cycle. We have achieved this, due to our unique chamber construction and filter suspension system, and our never ending work for further improvements.
• High Temperature Hepa FiltersHigh Temp HEPA filters are installed at inlet and exhaust side of the DHS. The HEPA-filters inside the chamber are equipped with full depth and height of chamber for suspension system solving the particle problem during heating and cooling.
• ChamberThe Ambica Boiler & Fab. depyrogenation steriliser is made of stainless steel 316L. The chamber is fully welded inside, no leakage to the insulation can occur and the chamber is very easy to clean. The water cooling element is a continuous welded unit without any connections inside the cabinet boundary. It is pressure tested and is expected to last the lifetime of the steriliser.
• Door gasketAs standard, Neelam Industries sterilizers are equipped with double door gaskets (FDA-approved). The purpose of double door gasket is to render maximum security, allowing no leakage between the chamber and the outside.
• Further more the double gasket minimizes the surface temperature of the sterilizer, and any undesired air flow in the sterile area.
• Superior air control - Guarantee for complete sterilizationNeelam Industries depyrogenation sterilisers operate in accordance with the forced convection principle with fast air circulation securing a rapid heat transmission to the load. Together with the shape and position of the electrical heating element, the calculated air distribution plates ensure a unique temperature distribution in the sterilization chamber. The temperature distribution is tested and fixed before delivery and does not require any adjustments in the life time of the steriliser, accordingly no down time for re-validation is needed. The uniform temperature in the chamber make it possible to fix the set-point temperature very close to the required minimum temperature for the sterilization.
• Program CycleThe cycle of a ABF sterilizer is fully automatic.
• DryingThe cycle starts with the drying phase where the damper on the exhaust is open ensuring, that any moisture will be removed from the chamber.
• HeatingAt a set-point temperature decided by the customer, the damper will close and the temperature will rise to the sterilizing set-point temperature. The damper will also stay closed during sterilization. Ambica Boiler & Fab. Sterlisers are equipped with a power-ful heating element to shorten the heating time
• SterilizingThe sterilizing timer can be started by the load sensors. The sterilizing timer will only be running if all the load sensors are within an acceptable range from the sterilizing set-point.
• CoolingIf the cycle time is important, forced air cooling or water cooling is available for rapid cooling in customized model.

 

• To Sterilize Surgical Medical Device Products like I.V. Sets, Disposable Syringes, Disposable Surgical Set, catheter,  Urin Bag, to reduce microbiological load; and increase life span of material.
• Modular construction of chamber.
• Model is available from 1/2 CU.MTR TO 20 CU.MTR.
• Easy to operate.
• Fully automatic operation based on PLC control (optional).
• Semi Automatic (Pneumatically Operated Ball Valave) Control
• Contact parts are SS 304 / 316.
• Process time about 8 hrs.
• IQ/OQ/DQ documentation(OPTIONAL).
• It is useful for prevention of micro biological contamination retairing flavour useful for treatment of spices, dried nuts, Foods Packed cereals etc.

SALIENT FEATURES :

• To Sterilize Surgical Medical Device Products like I.V. Sets, Disposable Syringes, Disposable Surgical Set, catheter, Urin Bag, reduce microbiological load; and increase life span of material.
• Modular construction of chamber.
• All machines are available with conventional hinged doors, or Modern Automatic sliding door options
• Model is available from 1/2 CU.MTR TO 5 CU.MTR.
• Contact Parts : S.S.304 / 316 Quality.
• In case ofGMPcomplete S.S ( Material of Construction.
• Fully automatic operation based on PLC control (optional).
• Semi Automatic (Pneumatically Operated Ball Valave) Control
• Models are available in Semi Automatic as well as Fully Automatic.
• Double door, flush mounting with door interlocking systems.
• IQ/OQ/DQ documentation(OPTIONAL).

SALIENT FEATURES :

• For Sterilization of glass wares / containers, vessels, linen, rubber articles culture media etc.
• Modular construction of chamber.
• Model is available from 1/2 CU.MTR TO 3 CU.MTR.
• Easy to operate.
• Fully automatic operation based on PLC control (optional).
• Semi Automatic (Pneumatically Operated Ball Valave) Control
• Sliding doors with high temperature resistant silicone gaskets.
• Standard cycles, HPHV cycles, Bowie Dick cycle & leak test cycle.
• Fully Automatic P.L C. based control system covering all parameters with facility for printing. Manual maintenance mode independent to P.L.C.
• Confirming to various international specifications. complete cGMP models.
• Precise chamber temperature control with temperature uniformity.
• On line printing & recording confirming to 21 CFR PART 11.
• Options like electrical steam generator, vacuum pump, carriage, trolleys, chart recorders, data loggers etc.
• Complete S.S 316 or economic model with only contact parts in S.S 316 Fo value display & printing option.
• IQ/OQ/DQ documentation(OPTIONAL).

SALIENT FEATURES :

• Robust construction of chamber.
• Model is available from 1/2 CU.MTR TO 20 CU.MTR.
• Easy to operate.
• Fully automatic operation based on PLC control (optional).
• Semi Automatic (Pneumatically Operated Ball Valave) Control
• Contact parts are SS 304 / 316.
• IQ/OQ/DQ documentation(OPTIONAL).
• It is useful for prevention of micro biological contamination retairing flavour useful for treatment of spices, dried nuts, Foods Packed cereals etc.

• Some of the salient features of our sterilizers are as follows:
  Self locking safety door-cannot be opened while chamber is under pressure. Gauge glass with automatic closing safety valve. Heat resistant silicone door gasket Pressure switch (on electric models) economic power consumption Low water protection system, to protect the electric heaters Temperature Gauge: Digital temp. indicators/controllers (optional) Vacuum breakers, dryer Safety value for the jacket and boiler Hydraulically test to 2.5 times the designed working pressure.	Optional Features: Heating Direct Steam Electric, LPG or Kerosene operated generators Fully automatics operation through a micro stir process Digital display temp and for a semi-automatic operation Cycle with pre-vacuum option Thermograph to record temperature and time Double door type models Stainless steel flush mounting Blue water, vacuum leak detection tests for vials and ampules etc. Carriages, trolleys, baskets etc. for easy movement of goods

The use of heat for effective sterilization has a long history, but with the advent of certain materials like plastic rubber etc., which are damaged by high temperatures of 121oC or 136oC materials can be damaged by excessive moisture. The alternative method which can sterilize medical goods at much lower temperatures i.e., 37oC or 50oC was found out way back in the 1940s when researchers came out with the method of gaseous sterilization and the gas used was ETHYLENE OXIDE (C2H4O). Ethylene Oxide is used to sterilize range of medical surgical devices, Dehydrated agricultural products, herbal extracts, spices etc.