Mixing Bowl & Cover:S.S. 304 Bowl Design In Three Sections I.e Flat Bottom, Cylindrical Mid Portion And Conical Top Portion For Efficient Mixing Operation & Provided With Counter Balanced Lid. Lid Provided With Vents, View Ports & Charging Openings.

Main Impeller & Drive:The Main Impeller Consists Of Dual Speed 750/1500 Synchronous Dual HP TEFC Motor, Coupled Through A Belt Drive To A Worm Reduction Gearbox With Chain Coupling. The Impeller Is Designed To Provide Mixing At The Bottom And At The Centre Of The Bowl And Is Driven Through A Specially Designed Bearing Housing That Facilities Inside Wash Facility For Quick Change Over And Also Prevents Leakage Of Powder From Bottom Entry And Leads To Longer Life Of Gear Box.

Chopper:The Chopper Drive Consists Of Dual HP Dual Speed (1440 / 2800 Synchronous Speed) TEFC MOTOR. The Motor Shaft Is Of S.S. And The Chopper Has Specially Designed 4 Blade S.S. Impeller. The Shaft Is Integral With The Motor. The Assembly Mounted Horizontally Into The Bowl.

Discharge Port:The Discharge Port Is Mounted Horizontally Into The Bowl With Vertical Downward Opening. The Opening Is Operated By Pneumatic Cylinder And Discharged Can Be Regulated For Required Opening.

Mounting :A Sturdy M.S. Channel Frame Is Used To House The Drive Assemblyat The Bottom. The Bowl Is Mounted On The Top. A S.S. Staircase And Railings Are Provided For The Platform. The Platform Is Half Covered With S.S, Dimpled Plates. For Safe Movement Of Operater And The Area Under The Bowl Is Covered With S.S. The Entire Body Is Covered From The Sides By Suitable S.S. Covers.

Note :For RMG 25, Which Is A Lab Model Working Platform, Staircase And Railing Is Not Provided. The Operator Can Ascess The Machine From The Ground Level Of The Machine. Also The Entire Mounting Is Covered With S.S

Mixing Bowl & Cover:S.S. 304 Bowl Design In Three Sections I.e Flat Bottom, Cylindrical Mid Portion And Conical Top Portion For Efficient Mixing Operation & Provided With Counter Balanced Lid. Lid Provided With Vents, View Ports & Charging Openings.

Control Panel :The Control Panel Is Mounted On Platform And Is Provided With

• Actuators For ON / OFF , Slow , Fast Operation.


• Auto / Manual Controls.


• Timer.


• Indicator Lights.


• Ammeter / Voltmeter For Both Motors.


• Controls For Discharge Opening / Closig.


• Air Regulator & Pressure Guage & Air Filter.

Optionally A PLC Based Control Panel Can Be Provided.

Main Panel :Main Panel Consists Of All Prewired Connections And It Has Only To Be Connected To The Electrical Supply. The Circuits Consist Of MCCB And The Relay. Wires Coming Our Of The Connections Are Numbered For Easy Recognition.

Special Features Of Rapid Mixer Granulator

• Air Purged Shaft Seals Eliminating Powder Entering The Seal.


• Built In Cleaning System For Both Shaft Seals.


• Layouts To Suit Indicidual Requirements Possible.


• Machine Can Be Provided With Loading & Unloading Units To Form An Assembly Line & Reduce Material Handling (Optional Feature)Machine Can Be Provided With Loading & Unloading Units To Form An Assembly Line & Reduce Material Handling (Optional Feature)


• Fenner Taper Lock Pulley On Main Drive To Reduce Vibration And Better Transmission Efficiency.


• Main Bearing Housing Provided With 3 Nos Oil Seals And Sleeve To Minimize Powder Leakages / Corss Contamination.


• Chopper Motor With Built In S.S. Shaft To Eliminate Roller, Bearings And Reduce Maintainence.


• Main Panel Provided With Pressure Switch Control For Proper Functioning Of The Machine At Desired Presure Of Air Only To Prevent Powder Entry Into Impeller And Eliminates Jamming Of Impellers.


• Circuit Provided With Interlock Contactors So That Chopper Cannot Operate Directly , Independently.


• Discharge Plunger Provided With 3 Position Solenoid Valve To Open And Close At Desired Levels, Thereby Regulating The Discharge And Preventing Discharge Of Large Lumps.


• Pneumatic Circuit Provided With Non Return Valve And Water Inlet./ Outlet Connections For Facilitate Washing Of The Main Impeller Asembly Without Dismantling, To Facilitate Faster Change Over.

Safety Features:

• Locking Arrangement For Motor To Eliminate Accidently Starting With Open Lid.


• Enclosed Movinf Parts.

Pneumatic System :The Pneumatic Systems Requires Air Pressure Of 3 To 5 Kgs/sq Cm. It Is Used For Operating The Discharge Valve(opening & Closing) Air Purging Of Chopper Drive And Main Impeller Drive To Prevent Cross Contamination. The System Consists Of An Air Filter Pressure Guage A 2 Way Solenoid Valve (for Discharge Valve) And Other Pipes Ferules & Pneumatic Fittings.

TheAmesto PharmaTechFluid Bed Dryer Has Adopted New Concept Of GMP Regulation With Improved Performance (drying Time Is Much Less Than The Conventional Model) Minimum Involvement Of Manual Labour Simplified Maintainance And Utilise Modular Construction Techniques To Provide Flexible Installation Options.

The Process Unit Is Two Piece Made Of SS-304 / 316 Stainless Steel. Through Mixing Of Dry Powders, Agglomeration And Drying Are Carried Out In One Unit Of Azesto Pharmatech Fluid Bed Dryer.

Process Unit

• The Process Unit Is Two Piece, Made Of Stainless Steel Of SS-304 GRADE.


• All Process Contact Parts Are Made Of SS-304 Grade.


• The Finish Employed Externally Will Be All Welds Ground Back And Polished Into The Surrounding Materials.


• All Of The External Surfaces Of The Dryer And All Non Contact/sight Parts Will Prepared With A Uniform Fine Texture Matt Finish.


• All Of The Product Contact Surface (SS-304) Are Mirror Finished.


• Particular Attention Has Been Paid To Reduce Any Source Of Material Entrapment By Mirror Polishing Flush All Welds To Create Crevice Free Profiles Both Internally And Externally.


• The Expansion Chamber Containing The Filter Finger Bags & Dished End Are Made Of Single Piece Construction From SS-304 / 316 Quality Steel. Below That Is The Retarding Chamber Made Out Of S.S. 304 Retarding Chamber Is Locked With The Explosion Chamber By Means Of Clamps.The Length Of The Retarding Chamber Is Such Designed , Thereby Providing Extra Large Heat Exchange Are Which Exposed Each And Every Particle Or The Charged Batch In The Fluidized Air Resulting In Instant Drying


• Specially Designed Base Is Provided For Air Vortex Effect And To Give Added Strength.


• A Central Drain Is Provided In The Base To Release Wash Water.

Bowl / Pro Duct Container

• Product Bowl Is A Conical Shaped Manufactured Form SS-304 Grade Stainless Steel Having Stainless Steel Mesh Support Along With Fine Finish Air Mesh.


• The Product Container Trolley Is Of Tubular Construction Made Form SS-304 Pipe Mounted On Polypropylene Castor Wheel (2nos Fixed & 2nos. Swivel For Maneuverability ) Which Imparts Rigidity To Carry The Product Container With The Charged Load.


• The Batch Loading Capacity Is Always Higher In Case Of Azesto Pharmatech Fluid Bed Dryer, Because Of Better Fluidisation By Varying The Frequent Shaking Of The Finger Bags. Shaking Period Vary Depending On The Nature Of Products.

Rubber GasketA Solid D Shaped Food Type Silicon Rubber Gasket Is Provided In The Groove Of The Flanged Joint (between The Product Container And The Retarding Chamber) To Prevent Any Leakage Of Air With Fines During Operation.

Uniform Lifting Of ContainerProduct Container Is Lifted By Specially Designed Arrangement With The Help Of One Centrically Fitted Pneumatic Cylinder Which Ensures Uniform Lifting Throughout The Periphery Of The Container Which Ultimately Gives Uniform Upward Pressure To The Solid D Shaped Rubber Gasket, Thereby Preventing Any Leakage During Operation.

Auto Shaking DevicePneumatic Cylinder Is Used For Auto Shaking Device Of The Finger Bags Is Mounted On The Body And Is Fitted With A Wire Rope Made Out Of S.S. 304 Guided By Pulleys Thus Rendering The Shaking Extermely Efficient. It Also Brings Down The Finger Bags To Such A Level That These Can Be Inspected Very Easily Form The Bottom Of The Retarding Chamber. If The Shaking Is Not Efficent , The Particles Will Be Retained In The Finger Bags And There Will Be No Proper Fluidisation Resulting In Formation Of Lumps In The Products Container.

Air Handling UnitBlower And Filter With Heating Arrangement Are Housed In The Rear Chamber . They Can Also Be Housed The Services Zone To Avoid Sound Pollution As Well As To Avoid Interference Of The Maintenance People In The Production Zone.

BlowerCentrifugal Type Blower Fan With Dynamically Balanced Impeller And Backward Curved Blades. All Stainless Steel Construction. Direct Coupled Nonflameproof Electric Drive. Anti Vibration Mounting And Independent Sub-supportframe.

Air FilterFree Standing Unit Constructed From Aluminium Anodisedl Frame Work (SS-304) With Doubled Skinned Panels. All Wallpanels Are Cross Based For Added Strength . Quick Release Panels Provided For Inspection And Maintenance Access.
The Air Intake Section Has A Full Face External Flange For Attachment Of Angle Intact, Or And Extended Inletair Duct.
Inlet System Comprssiong Of 20Micron Washable Filter. Followed By 5 Micron Prefilter, Then Pass Through , Heating Coil Section Containing A Full Air Duct Steam Operated Heater Battery, Constructed With Stainless Steel Tubes And Headers And A Steel Casing (SS-304). The Moving Process Air Passes Through The Steam Heater To Achieve The Desired Temperature. To Match The Inlet To The Processing Unit.

PT 100 Temperature Sensing Probe Will Be Fitted Into The Air Transtion Duct And Will Be Connected Upto The Control Panel.

Explosion VentAs Per International Practices The Equipment Is Provided With A Rapture Disc As Measures Of Explosion Vent, Tested At 2 Bar Pressure, Mounted On The Side Of The Dryer.

Earthing DeviceA Std Designed Earthing Device Spring Type Is Provided With The Dryer However Intrincically Safe Earthing Device With Low Voltage Relay Is Also Available.

Electro Pneumatic Control PanelA Free Stading Steel Control Panel Having The Following Controls.

• Inlet Air Temperature Controller.


• Exhaust Air Temperature Indicator


• Product Bowl Lifting & Lowering Valve.


• Process Air Damper Regulation


• Blower Motor, Start & Stop.


• Compressed Air Pressure Quages.


• Filter Bag Shaking Timer


• solenoid Valves Etc.

Programme Logic Control SystemSemi-automated And Fully Automated PLC And PLC / PC Control System Are Available For Selection At An Appropiate Level Of Additonal Cost. (OPTION)

Our Tray Dryer Is Designed For Uniform Circulation Of Hot Air In The Drying Chamber. Electrical / Steam / Oil Heating Mode

• Inside Surface Is Painted With Heat Resistant Aluminum Paint And Out Side With Synthetic Enamel.


• cGMP Models With SS 316 Construction, Single Page Design, Coving Coroners, Fully Washable Type Models Available.


• Inside Of The Dryer. If Consists Of Starters, Contactors, Safety Relays, Ckt Breakers, Indicating Lamps, Push Buttons, Timers, Controllers Etc.

Construction

External Tray Dryer: 2mm Thick Internal: 2mm Thick Moc: CGMP

Surface FinishExternal Tray Dryer: Buffed To 150 Grit Matt Finish Internal Tray Dryer: Buffed To 220 Grit Mirror Finish.

Inlet & Outlet:-All Tray Dryers Have A 5 Micron Pre Filter At The Inlet And A Manually Infinite Adjustable Damper At The Outlet.

Door:-Doors At Provided At The Front And / Or Rear Side Of The Dryer. Door Lips Are Lined With Silicon Rubber Gasket To Prevent Any Leakages. Suitable Locking Is Provided For The Doors Of Tray Dryer.

Air Circulation:-Air Circulation Is Done By Specially Designed Recirculation Blowers Inside The Tray Dryer. The Blower Capacity, Static & Design Depends On The Size And Model Of Dryer.

Heating:Dryers Are Normally Supplied With Either Steam/ Electric/ Thermic Fluid / Hot Water Heating System. Suitable Heating Coils / Caloriefiers Are Provided In The Tray Dryers.

Temperature ControlTemp Control System Is Done By Electronic Digital Temp Controller Fitted In The Control Panel. The Temp Control In The Dryer Is Fully Automatic.

Trays:-Trays Are Available In S.S. 304/ 316 Q. All Trays Are Fully Die Pressed And With Coved Corners. Trays Are Buffed To Mirror Finish. Trays Are Also Available In Aluminum / Polypropylene / Frp/ M.S. Galvanized As Per Clients Requirements.

Trolley:-Trolley Is Provided In The Tray Dryers To Accommodate Trays In It. Trolley Trucks Are Used To Load And Unload The Trays Into The Dryer.

Control Panel:-Automatic Control Panel Is Fitted On The Side Of The Dryer. If Consists Of Starters, Contactors, Safety Relays, Ckt Breakers, Indicating Lamps, Push Buttons , Timers, Controllers Etc.

Shell:-

Consisting Of 'U' Trough Of Suitable Dimensions. Construction Of S.S. And Side Plates Duly M.S. Stiffened From Outside And From Inside With S.S.

Mixing Mechanism:-

Paddle Type Blades Welded To The Main Shaft Provide For Efficient Mixing Of Thick Heavy Material. PTFE Gland Mechanism Provided At Shaft Ends Prevents Ingress Of External Powder Into The Trough And Prevents Leakage.

Charging:-

From The Top Charging Can Be Done Through A Hinge Able Lid, Hopper Or Nozzle Can Be Provided For Additional Spraying Of Additives.

Discharge:-

By Bottom Discharge Slide Iris Or Butterfly Valve Of Suitable Diameter, For Regulated Discharge.

Drive:-

Consisting Of Suitable H.P. TEFC 3 Phase Ac 415v / 50 Cycles Motor Coupled To Suitable Worm Gear, With Driving Shafts Mounted On Suitable Plummer Block.

Mounting:-

Mounted On Suitable ISMC Section Stand, With Protective Covers For Belts And Couplings.

MOC:-All Contact Parts In S.S. Constructions. Complete Unit With S.S. Cover And All Surfaces Polished To Mirror Dull Finish. MS Parts Dull Painted To Smooth Finish.

The Control Panel Is Mounted On Platform And Is Provided With

• Unit With FLP


• Unit In S.S. 316


• GMP Model With M.S. Parts Cladded With S.S.

The Rotary Bottle Washing Machine Is Compact And Highly Efficient Machine With Elegant Look. This Multifunctional Multi Featured Machine Meets The AMP Requirements Of Washing For Glass And Plastic Bottles. The Machine Operates On The Rotary Principle With "AMESTO " Mechanism And Requires Manual Loading And Unloading Of Bottles.

The Bottles Are Loaded On The Subsequent Indexing Part Of Rotating Platform And Are Cleaned In Series Of Operations. Specially Designed Bottle Holders Provided To Hold Bottles With Neck Diameter. The Bottles Are Placed In An Inverted Position In These Cup Shaped Holders. Spraying Showers Does The External Cleaning Of The Bottles. Solenoid Valves Are Provided To Enable The Regulation Of Wash Timings, It Also Spraying Water When Bottle Are Stopped Means Ensure Saving Of Water, And Sequence Of Various Washing Media To Suit Specific Requirement

• Four Inner (Included One Air Wash) & One Outer.


• Sequence Of Washes To Customer's Choice.


• Easy Operation.


• Stationary Nozzles Eliminate Contamination Of Water Cycles.


• Easy Loading And Unloading.


• Individual Solenoid Valve For Each Washing Sequence That Eliminates Carbon Plate And Other Accessories Reduces Leakage And Maintenance To Minimum.


• WHigher Capacity Centrifugal Pumps To Wash Bigger Bottles (500 & 1000 Ml.).


• The Stationary Nozzles Avoid Chipping Of Bottle Necks.


• Pumps And Tanks Are Mounted On Portable Stand For Easy Maintenance.


• Bottle Guide System Especially For Lightweight Bottle.


• Pumps And Tanks Are Mounted On Portable Stand For Easy Maintenance.


• Separate Panel Control To Avoid Any Short Circuit Due To Spraying Of Water.


• S.S. Glycerin Fill Pressure Meter.

We Are Renowned In This Industry For Manufacturing And Supplying The Precisely Constructed Jacketed Reaction Vessel, Which Is Considered As One Of The Most Important Equipment Of Any Chemical, Food, Drugs, Dyes And Allied Industry. We Offer Various Types Of Jacketed Reaction Vessel Such As Jacketed, Limpet Coil In Body Flange Or Welded Types, Top & Bottom Dish Type Etc. We Manufacture Jacketed Reaction Vessel With Capacity Ranging From 100 Liters To 20, 000 Liters In Material Of Construction Stainless Steel & Mild Steel Depending On The Requirement Of The Material To Be Processed. Moreover, We Offer This Jacketed Reaction Vessel In Customized Form (material Such As Mild Steel Or Stainless Steel) To Our Valued Clients.

Application:-

• Chemical Industry


• Food & Beverage Industry


• Bulk Drugs


• Fertilizers


• Pesticides


• Dyes


• Cosmetics Industry


• Petroleum


• Refineries


• Petrochemical Plants


• Natural Gas Processing


• Refrigeration


• Power Plants


• Space Heating


• Allied Industries

Used For:-For Stirring The Contents (also Known As Reactants)
Sizes Available:-50 Liters To 30, 000 Liters
Raw Material Used:-Mild Steel And Stainless Steel (SS-316, SS-304, Alloy-2205).

All Our New Vessels Are Designed To Meet Industry Standards - Such As ASME VIII, Div 1 And Good Engineering Practices - And Are Supported By Manufacturing Drawings That We Submit For Approval To The Relevant Parties. We Also Work To Our Fully Documented Quality Assurance System To Ensure That The Finished Product Reflects The Customer's Required Parameters And Is Of Superior Quality. We Always Supply A Documentation Package Containing Manufacturing Methods, Material Certificates And Outside Inspection, Where Applicable.

We Manufacture Vessels Used In Industries Such As Brewing, Pharmaceutical, Chemical And Food, So Our Stock Range Will Suit Most Customer Requirements.

Different Types Of Storage Vessels:-

• Bulk Storage Vessels (stainless Steel / Mild Steel)


• Fermentation Vessels


• Bright Beer Tanks


• Cellar Tanks


• Brew Houses


• Mixing Vessels


• Powder Silos


• Process Vessels


• Micro Breweries


• Horizontal Vessels

The Liquid Manufacturing Plants Are Ideal Tools For The Pharmaceutical Industry For The Production Of Oral Liquids. It Is Specially Designed To Take Care Of Two Critical Factors Which Directly Affect The Quality Of The Liquids. Minimum Manual Handling Of Liquid.
Effective Cleanness During Manufacturing. Capacity Ranges From 50 L To 20, 000 L.
Needless To Say, It Also Provides The Benefits Of The Effective Manpower Utilization.

• Sugar Melting Vessel


• Pre-filtration Unit


• Syrup Manufacturing Vessel


• Filtration Unit


• Storage Vessel


• Control Panel


• Product Piping


• Working Platform


• This System Consists Of A Closed Circuit Manufacturing Facility From Feeding Of Sugar / Water Phase To Loading The Liquid Filling Machine.


• The Sugar And Water, Are Load With Vacuum System Or By Mechanical System Or Manually.


• The Sugar Syrup Vessel Is Supplied With High Speed Stirrer & Electrical Heating (In Small Model) / Steam Heating Facility (In Bigger Size Model) .The Sugar Syrup Is Prepared At Required Temperature & Are Transferred To Manufacturing Vessel By Vacuum Or By Transfer Pump.


• The Product During Emulsion Formation Is Recalculated Through In-Line Homogenizer Or Liquid Transfer Pump.( Optional Facility )


• The Pump Also Discharges The Product In The Storage Vessel.


• The Storage Vessel Is Then Taken To The Filling Area (if It Is Small Capacity) And Is Connected To Again Liquid Transfer Pump. Or Storage Vessel Remains Fixed (In Bigger Size) & Pump Transfer The Liquids In The Float Tank Which Is Connected With Filling Machine.


• The Entire Plant Can Be Operated By Centralized Operating Panel By One Operator.

• The Plant Is Designed To Be Operated Only By One Operator And One Helper.


• All Material Transfers Are Done By Vacuum Or By Transfer Pumps.


• All The Vessels Are CGMP (paint Free Construction)


• The Gaskets Used Are Of Silicon (food Grade).


• All Contact Parts Are Of S.S. 304 Quality Material (SS316 Provided On Demand) & Finished To Class 4B (Mirror) Finish And Are Crevice Free.


• The Entry Of Stirrer & High Speed Emulsifier Are From Top. In-line Emulsifier (as Per Customer Choice) Provided On Demand.


• All Vessels Are Suitable For Internal Pressure Of 1 Kg. / Sq. Cm. And Hence Can Be Sterilized.


• All Pipes, Pipe Fittings And Valves Are Of SS304 / SS316 (as Per Customer Requirement) Seamless Quality, Internally Electro Polished, With Tri-clover Ended Joints. E

Operation:-

The Unfiltered Liquid Is Fed Into The Filter Under Positive Pressure, Where Liquid Travels In Downwards Direction And Finds Its Way Through Opening On Sides Of The Filter Plates.

As The Liquid Pressure Increases, The Filter Media Holds The Foreign Particles And Allows Only Clear Filtrate To Pass Through The Central Channel Formed By Interlocking Pressure Cups To The Outlet. Filtration Is Continued Until The Cake Holding Capacity Of The Unit Is Reached Or Until The Filtrate Rate Becomes Too Slow Owing To Cake Resistance.

The Vacuum Transfer Systemis Unique Dry Material Transfer System For Dust Free And Avoid To Human Touch. The Vacuum Transfer System Is Used In Pharmaceutical, Food, Agro Chemical, Sugar Industries And Chemical. The System Is Use Full For Inline Milling, Sifting, Blending, Loading And Unloading.

The Principle Of Vacuum Transfer Has Been Proven To Be A Better Way To Move Many Types Of Material And A Giant Step Over Manual Handling. The Technology Exists For Moving Virtually Any Material That Can Be Pulled Through A Hose Or Tube. The System Is Consisting Of Blower, Vacuum Receiver System With Filter, Cyclone Filter And Pipe.

The Vacuum Conveying Systems Designed Specifically For The Direct Charge Loading Of Blenders, Mixers, Sifter, Milling, Reactors Or Any Vessel Capable Of Withstanding A Vacuum. The Vacuum System Can Be Provided Mobile Type With Lifting Provision To Move One Room To Another Room For Loading And Loading Any Machine.

New Design Features:-

• Design Is CGMP - Current Good Manufacturing Practices Compliance.


• All Contact Parts AISI 316 & Non Contact Parts AISI 304.


• Capacity Available 100 Kg To 5000 Kg/hr.


• Can Be Used For Transfer Of Products Having Bulk Densities Up To 1.0gm/cc.


• Total Discharge No Retention.


• No Segregation Or Degradation Of Product.


• No Tool Required For Opening & Cleaning.


• Transfer Can Be Completely Automatic To Avoid The Manual Handling Of The Material


• Fully Automatic System, With Timing Controls And Automatic Air Blow Back System For Filter Cleaning.


• Vacuum Blower And Cyclone Filter Can Be Installed In Out Side Production Area.


• Avoids Product Waste, Loss And Contamination.


• Easy To Clean And Wash Of Contact Parts.


• Option For Inline Milling, Sifting With Blender And Loading Material To RMG, Tablet Press& Vessel.

Simplified Construction, Uniform Human Machine Interface

As Opposed To Tailor-made Granulation Lines, The Most Important Functions Of Online Granulation Are Installed By Default. The High Level Of Standardization Now Enables Us To Fulfill Customer Demands For A Complete And Quickly Available System At The Accustomed High Quality, Says Scholz. Thanks To The Easy Alignment Of Machine Components On Site, The Granulation Unit Can Be Installed Quickly And Easily. All Process And Cleaning Steps Can Be Controlled Via Recipes. The Operator Interface Is A 21-inch Touch Screen With User-friendly Navigation.

Smooth Product Flow Through Integrated Wet Mill

The Process For Manufacturing Pharmaceutical Granules Begins By Pneumatically Filling The High-shear Mixer. The Mixing Device Azestomix, Which Is Driven From Below, Mixes And Granulates The Active Ingredients And Excipients. The Highshear Mixer Is Emptied Via The Equally Newly Developed, Integrated Wet Mill.

Communication Between Mill And Azestoline Granualtion Ensures That Only As Much Product Is Emptied As The Mill Is Able To Process, Which Prevents The Mill From Clogging. A Pneumatic Transfer Pipe Subsequently Transfers The Wet Product To The Granulation Fluid Bed Module, Where It Is Dried Through The Inflow Of The Proven Disk Jet Distribution Plate. The Function Of Process Filters Is Crucial To Obtain High Yields: For This Reason, Bosch Has Developed A New Process Filter, Where The Elements Are Serially Cleaned With Compressed Air Pulses. At The End Of The Drying Process, The Product Is Emptied By A Dry Mill.

Apart From The High-shear Mixer, Granulation Can Also Take Place In The Fluid Bed By Using A Tangential Or Top Spray Process. GranuLean Is Available For A Containment Level Of Up To OEB3 (Operational Exposure Band). The Machine Remains Closed During Operation, While Inflatable Seals On The Product Containers Provide For An Optimum Draught Proofing. Moreover, The Integrated Cleaning System Ensures An Even Easier Handling.

Tablets And Capsules In Line

Suitable Handling Equipment Makes It Possible To Combine The New Granulation Unit To A Compact Line, For Instance With The New Tablet Presses Of The Manesty TPR Range. Alternatively, The Granule Can Be Filled Into Stick Packs Or Capsules, For Example With The New GKF 2600 Capsule Filling Machine From Bosch.

The Automatic Bottle Rinser Is An Ideal Companion To Automatic Bottle Filling Lines. The Bottle Rinser Can Utilize Compressed Gas To Blow Particulates Off Of The Container Or Be Used With A Sanitizing Solution Or Water To Rinse Bottles Prior To Filling. The Recovery Sink Allows The Recalculating Water Jet Pump To Recycle Sanitizing Solution To Lower Operational Costs. The Bottle Rinser Can Achieve Speeds Of Up To 40 Bottles Per Minute With A Range Of Ounces To One Gallon Without Customization.

Automatic Bottle Rinser Comes Complete With An Automatic Bottle Indexing System, Soft Clasp Bottle Gripper Assembly, 4/6/8/10 Individual Rinsing Jets, Recovery Sink, Recalculating Power Pump All Based On A Heavy Duty, Stainless Steel Frame. Automatic Bottle Rinser Is A PLC Operated (Optional) Machine Controlled By An Easy To Use Operator's Alpha-numeric Display. The Bottle Rinser Can Be Used With Any Existing Conveyor And Set Up Can Be Completed In Minutes. The Versatile Components And Easy Change Over Parts Allow Bottle Changeover To Be Completed In Minutes. The "No Bottle - No Rinse" Feature Ensures That No Chemicals Or Water Is Wasted If The Bottle Rinser Work Area Is Not Full.

SALIENT FEATURES:-

• A.C. Frequency Drive To Variable The Speed Of Conveyor And Machine


• No Bottle No Rinsing System


• Easy Container Changeover For Use With Multiple Container Types


• Sanitary Stainless Steel Construction


• Easily Integrated Into Existing Lines


• Pneumatic Bottle Stoppering System


• Inbuilt Air Filter & Lubricant System


• Inbuilt AISI 316 Quality 0.5 H.P. Transfer Pump


• Adjustable Conveyor Height To Calibrate With Other Machine


• Stainless Steel Control Panel For Operating The Machine

The Machine Is Compact Versatile And Elegantly Matt Finished Unit Totally Enclosed In Stainless Steel Having Most Of The Features Of Automatic Machine. The Basic Unit Consist Of Reciprocating Filling, Nozzles, Container Platform, Container Centering Device, Syringe Holder, HDPE Tubes And Pipes And On-line Starter.Two Containers Are Manually Placed On To The Container Platform, Which Is Accurately Centered Initially For One Size Of Container. The Filling Nozzles Automatically Enter The Neck Of The Container At A Pre-set Depth And After Filling, Return Back To The Original Position. Filled Container Are Removed Manually And Replaced By Empty Ones.

The Basic Unit Can Be Fitted With A Specially Designed Drip Proof Syringes Of Different Volume Range.

The Unit Is Built On Strong Structural Frame For Rigidity And Provides Vibration Free Movement Of Operation.

The Stroke Of Nozzle Holder And The Height Of The Nozzles Are Adjustable For Achieving Smooth Entry And Exit Of Nozzles Inside The Neck Of The Containers And Avoid Splash/ Spillage Of Liquid Or Dripping At Sides.

No Breakage Of Containers In The Event Centering Is Not Done Correctly As Nozzles Holder Is Spring Loaded.

Specially Honed, Wide Range Of Selection Of Syringes Available, Which Gives Performance Of Uniform Volume For A Long Time. Non Return Valve So Accurately Designed And Machined To Achieve Drip Proof Result And Avoid Messy Platform And Containers.

The Unit Can Be Quickly Dismantled For Maintenance Just By Opening Front Cover. Each And Every Part Can Be Attached For Cleaning Operation Or Maintenance Without Any Hindrance.

• 1 % Filling Accuracy On Single Dose.


• No Bottle No Filling System.


• Rigid Vibration Free Construction For Trouble Free Performance.


• S.S. Elegantly Matt Finished Body.


• Elegant And Easy Control Panel For Total Control On Operation.


• Minimum Change Overtime, From One Size To Another Container Or Fill Size.


• Self Lubricating UHMW- PE Guide Profile For SS Slat Chain Provides Low Friction Wear Surface, Smooth And Noiseless Conveying.


• Error Code Display On AC Frequency Drive On Control Panel.


• Drain Tray Around Machine Platform.


• Drip Tray Under The Conveyor.


• Mechanical Bottle Stopping Arrangement.


• Synchronized Two Nos. A/C Drives For Main Motor & Conveyor Belt.

• Automatic Chain Washing System For Conveyor Belt.


• In-built Pre-inspection.


• Acrylic Cabinet.


• Acrylic Cover On Conveyor.


• Float Tank (Holding Tank) With Or Without Stirrer.

In Pressure Overflow Filling Systems The Product Is Pumped Or Gravity Fed From A Tank Through A Filling Valve To The Container. The Filling Valve Contains An Over Flow Tube To Drain The Excess Product Back To The Supply Tank And Prevent Overfill. The Fill Level Of The Container Is Determined By The Depth Of The Overflow Port Within The Neck Of The Container. When The Product Reaches The Overflow Port, The Fill Is Completed, But The Flow Continues Through The Overflow Tube Until The Seal On The Container Is Broken And The Valve Sleeve Covers The Ports In The Filling Nozzle And Stops The Flow. The Fill Level Will Be The Same Regardless Of Bottle Inconsistencies.

• No Bottle No Filling System


• Pneumatic Diving Nozzle


• Stainless Steel No Drip Fill Heads


• On The Fly Adjustments


• Stainless Steel Drip Collection Tray


• Stainless Steel Food Grade Manifold With Tri-clover Connections


• 304 Stainless Steel Food Grade Over Flow Tank


• HDPE Reinforced Tubing


• Suitable Transfer Pump

• PLC Based Controller


• 316 Stainless Steel Upgrade


• Overall Production Counter.

Compact Design
The Powder Circulating Bend Fitted To The Feed Frame Keeps The Powder Spilling To An Absolute Minimum. This Is Noteworthy Since The Machine Is Capable Of Compressing Approximately 50, 400 Tablet Per Hour.

Drive ConfigurationThe Turret Is Driven By A Precise Phosphorus-bronze Worm Fitted To A Bearing Mounted Worm Shaft Which Is Driven By A V Belt And Variable Speed Pulley Mounted On The Motor Shaft.

Cam Track DesignThe Machine Incorporates The Latest Cam Track Design Having Smooth Cam Angles. Smooth Cam Angles Improve Punch Travel / Which In Turn / Facilitate Tablet Ejection And Reduce Punch Head Wear Extended Through Lubrication Of The Cam Tracks.

CleanabilityThe Tableting Zone Has Been Designed As Per The Stringent CGMP Norms. The Main Features Of The Tableting Zone Include.

MaintenanceMajor Controls And The One-shot Lubrication System Are Easily Accessed Through The Hinged Front And Rear Panels. Since There Are No Moving Parts In This Area These Are Not Interlocked, Therefore Adjustments Can Be Carried Out Safely While The Machine Is In Operation.

LubricationAll Major Lubrication Points Are Served By The One-shot Lubrication System. Oil Cups Are Provided Wherever Continuous Lubrication Is Required.

Overload And Pressure ReleaseEffectively, The Safety Valve Of The Machine, This Is Fitted To The Lower Pressure Roll. The Overload Pressure Release Should Always Be Set To Relieve The Pressure With Minimum Effort Consistent With The Diameter And Hardness Of The Tablets Being Made. Adjustments Are Easily Made From The Lower Cabinet. Serious Damage To Both The Machine And The Punches Can Be Prevented Through Proper Use And Maintenance Of This System.

Motor OverloadAny Appreciable Motor Overload That May Occur Due To Tight Punches Etc. Is Indicated On An Ammeter Fitted To The Control Panel. The Average Amperage In Normal Running (tableting) Condition Is To Be Noted. Any Increase In This Average Should Be Immediately Investigated.

• In Compliance With CGMP Standard


• Useful For Veterinary Tablets For Animals With Special Toolings


• Heavy Duty Machine Construction


• Machine Is Having C.I. Body And C.I. Middle Plate


• Paint Free Tablet Manufacturing Zone.


• Turret Of Special Grade S.G. Iron Casting


• Upper Punch Penetration


• Electronic Digital Tablet Cum RPM Counter


• Inter Lock Switches To All Guards.


• Double Sided Lifting Cams


• Lower Guard Of Polished Stainless Steel & Upper Guards Of Acrylic Material


• Aluminum Turret Guards


• Imported Needle Roller Bearing Provided At The Bottom Of Turret.


• Effective Dust Extraction Nozzles


• One Shot Lubrication System.


• Anti Vibration Mounts


• Reverse Direction Motion Protection Is Provided To Avoid Accident

• Available With AC Variable Drive & Electromagnetic Clutch (Optional)


• 3 Pcs Turret With Electroless Nickel Plating (ENPL) & S.S. 316 Die Plate.


• Auto Lubrication


• Lower Punch Lubrication Spray System For Affervesent & Hygroscopic Powder

Deburring And Dedusting Machine We Have Two Kind Of Deburring And Dedusting Machines Vibro Type & GMP Model, With & Without Brushing Unit.

• Salient Features Of Deburring And Dedusting Machine


• Our Deburring And Dedusting Machine Is Compact & Elegant, With Well Proven Design.


• Vibro Type & G.M.P. Model


• Noiseless & Maintenance Free Unit.


• In Our Deburring And Dedusting Machine, Electric Power Required Less.


• All Contact Parts Made Of S.S. 304. (SS 316 Optionally)


• All Contact Parts Can Be Easily Washed And / Or Sterilized.


• Tablet Conveying Route Is Geometrically Designed, For Deburring.


• Efficient Deburring And Dedusting And Full Suction Of Excess Powder.


• Deburring And Dedusting Machine Can Be Equipped With Additional Brushing Unit Also. (optionally)


• Deburring And Dedusting Machine In Fitted With The Castor Wheels For Easy Mobility.

Tablet De-duster Is High Technology Machines Used To Clean Tablets Coming Out Of Punching Machine/press. The Process Of Tablet Punching Leads To Formation Of Edges Due To Clearance Between The Punch And Die Also Known As 'Burrs'. Tablet Dedusting Machines Clean The Tablets Off Excess Dust Before They Are Packed; This Is So, Because Burrs Makes The Tablets Uneven In Size To Fit Into Blister Packaging And Hinders The Proper Sealing Of Aluminum Foil. The Dedusting Machines Clean Tablets With The Help Of A Vibratory De-duster, Which Has One Of Its Ports Connected To A Suitable Suction Device. These Machines Require Minimum Maintenance And Are Easy To Clean With Easily Changeable Parts.

• Pharmaceutical


• Herbal Medicines

Our Machines Are Also Known As Tablet Dies Punches, Tabletting Machine, Pharmaceutical Machinery, Tablet Manufacturing Machinery, Tablet Making Machinery, Tablet Pharmaceutical Machines Supplier, Tablet Making Machines, Tablet Section, Single Punch Tablet Punching Machine, Tablet Compression Machine, Tableting, Tablet Section Machineries, Tablet Compression Machine, Tablet Pharmaceutical Machinery, Manufacturer Tablet Dies And Punches, Tablet Press, Tablet Dies, Manufacturer And Exporter Tablet Press, Tablet Press Compression.

Pharmaceutical Dust Extractor Machine Is Extremely Useful In Controlling The Dust Generated During The Compression Of Tablets. These Equipments Are Used To Remove Excess Powder From Compressed Tablets. These Dust Extractor Machine Is Not Only Ensure A Dust Free End Product For Use But Also Health And Safety Of People Coming In Contact With Pharmaceutical Processing Machines. Extracting Hazardous Dust At The Point Of Origination And Conveying Them To The Correctly Designed Filtration System Is Necessary To Protect Both Personnel As Well As The Plant. These Dust Extractor Machine Successfully Capture Dust With The Air Stream And Convey It To The Dust Collector.

• Dust Extractor Machine Is Provided With Stainless Steel 304/ 316 Contact Parts


• In This Dust Extractor Machine, Blower Fan Is Dynamically Balanced And The Unit Is With Castor Wheels.


• Overcome Dust Hazards As Well As Cross Contamination At Tablet Compression.


• Minimizes Mechanical Strain, Excessive Wear Of Tableting Machine-resulting In Minimum Machine Break-downs And Punch Wears.


• All Inlet Manifolds And Dust Collection Tray Are Of S.S.


• Four Inlet Manifolds Facilitate To Connect Tablet Machine And The Dedusting Units.

Application Of Dust Extractor:-

• Pharmaceutical


• Medical


• Educational Facilities

Our Machines Are Also Known As Tablet Dies Punches, Tabletting Machine, Pharmaceutical Machinery, Tablet Manufacturing Machinery, Tablet Making Machinery, Tablet Pharmaceutical Machines Supplier, Tablet Making Machines, Tablet Section, Single Punch Tablet Punching Machine, Tablet Compression Machine, Tableting, Tablet Section Machineries, Tablet Compression Machine, Tablet Pharmaceutical Machinery, Manufacturer Tablet Dies And Punches, Tablet Press, Tablet Dies, Manufacturer And Exporter Tablet Press, Tablet Press Compression.

(**ALTERNATE SMALL CAPACITY MODEL 50 Capsules/Cycle) Capsule Filling Machine With 300 Holes For Setting Capsule Manually And Then Filling Powder Or Any Material To Be Filled In Capsule Are Filled. After Filing Material In Half Of Capsule The Remaining Powder Is Washed Away And Then The Machine Is Closed, The Final Out Put After This Cycle Is 300 Capsules Ready To Use.CAPSULE POLISHING M/c.:-

SALIENT FEATURES:-

• Machine Fabricated From S.S Sheets With G.M.P Requirements.


• High Output Of Polished, Shiny And Clean Capsules Can Be Achieved.


• Infinitely Variable Vibrator Speed To Control Capsules Flow