Bangalore, Karnataka, India
Our Products
A.M.P Rose chocolate moulding lines have been designed with the chocolate manufacturer in mind high quality precisionengineered assemblies have been developed through years of experience in the chocolate manufacturing industry.
With the focus on reliability, reduced maintenance, cleaning and downtime these lines ensure high efficiency rateseven on 24/7 production.
The chocolate moulding line is constructed in modules, making the line extremely flexible and allowing for future expansion, or the addition of further modules such as nut or biscuit placing.
Synchronously matched Servo motors are used to drive the chains on a continuous basis, thereby ensuringsmooth mould flow throughout the plant. Motor torque settings are monitored and if overloaded will stop theplant in the event of a problem. The moulds used have centre pin mounts on continuously moving chains, whichensures smooth mould transition throughout the plant and reduces breakages to a minimum. Mould presence andmould pin detection sensors are also provided.
A Servo motor moves the Depositor in a linear motion at exactly the same speed as the mould chains, whicheliminates intermittent motions and allows for high speed depositing cycles on the chocolate moulding line.The drives to the Right and Left side Depositor pistons are also via Servo motors, providing excellent controland flexibility. The Depositor can be set for spot or ribbon deposits, ensuring clean and accurate moulding , whilstmaximising line speed and minimising moving parts.One-shot products can be made on the depositor, typically at up to 60% filling rates. Centres such as caramel, praline, fondant, crme and jelly can all be used.
The Depositor has been designed for quick product change-overs. Most products can be changed through theHMI and with suitable nozzle plates. The HMI stores the pre-set recipes and they can be recalled at the touch ofa button. Where change from one piston block to another is necessary, an optional quick release block can beprovided. The depositor is mounted at a height that is convenient for the operator to monitor all functions fromground level.
The 60mm thick insulated doors are clad in food-grade stainless steel are therefore hygienic and easy to clean andat the same time reducing plant noise to a minimum. These doors provide complete insulation, thereby ensuringthat the correct cooling profile is maintained across the full length of the plant. The doors are hinged to allowaccess from both sides, and panels have windows and interior lighting where inspection is necessary.
All these special features combine to ensure that products made on A.M.P Rose moulding lines are of the bestquality, with perfect shapes and with high gloss and smooth surface finishes.
Optional Modules Specifications & CapacitiesThe A.M.P Rose chocolate moulding line can be made to produce all kinds of chocolate slabs and articles, for example with fruit or nut inclusions, or with wafer or biscuit inside.Due to their modular design these lines can also be extended at a later date, either to increasecapacity or to add specific modules. For whole or chopped nuts for example an additional nut/chocolate mixer could be added as a simple retro-fit.
Whole NutsA nut feeding system can be supplied to feed whole nuts into the mould cavities.
InclusionsChopped nuts, rice crisp pieces, raisins and otherfruit pieces can be incorporated into the chocolateprior to depositing.
Chocolate with BiscuitA biscuit placing system can provide a newproduct range.
Chocolate with wafer sticks A cut and place module for wafer sticks/bookscan be incorporated into the moulding line.
Aerated ChocolateAdd texture whilst giving away less productwith the addition of an aerated chocolatedepositor.
OUTPUT
MOULD SIZE
We can supply a range of small chocolate temperers, with capacities from 5 50 kg. They all come with; heated chocolate tank with thermostat. double heating circuit tank and Archimedean screw the Archimedean screw is removable for easy cleaning. There is also a backflow to discharge the chocolate. Most models come with a vibratory table as standard
The smaller units are single phase, however for the larger ones they are 3 phase.
The chocolate melters were designed to continuously melt chocolate, compound, butter and fat, whether in chip/button or block form. They have a holding unit, which enables you to draw from the tank whilst still melting the product. The chocolate melters have large melting grills for high melt rates, yet it still does not produce lumps, or change the viscosity and temperature. The design of the melters have been manufactured with safety in mind, as they have a low loading height, of 1100mm, which means there is not a need for stairs or gantries.
Features
Integral heating system and control panelStainless steel construction, with all contact parts 316 stainless steelThe holding tank can stir for chocolate and not for fatOption for 2 heating systems, so you can have one temperature for melting and another for holding, if requiredOption for chocolate/fat pump and jacketed pipeline
CAPACITY
100kg/hr melt rate with holding capacity of 200kg
200kg/hr melt rate with holding capacity of 500kg
375kg/hr melt rate with holding capacity of 750kg
500kg/hr melt rate with holding capacity of 1000kg
.other sizes on request.
