Arthtech

Dighi, Pune, Maharashtra

Dense Phase Pneumatic Conveying is suitable for transporting difficult, abrasive or friable materials and pushes material along a pipe in a plug form at relatively low velocities. This means minimal wear on pipes / bends, promoting minimum maintenance and long life. Efficient use of compressed air also gives low power consumption and operating costs.

Schenck Process is regarded as one of the world’s leading Dense Phase Pneumatic Conveying providers. Schenck Process’s range of Dense Phase Pneumatic Conveying Systems capitalise on all the assets of Pneumatic Conveying: Simplicity, Reliability and Flexibility.

Designed to be a simple and effective method of transferring material from single collection point to either a single or multiple reception points and can be used throughout many industries to transfer all types of bulk solid materials ranging from fine cohesive powders to wet lump coal.

Systems are available for handling material temperatures up to 450 degrees Centigrade and at rates of up to 100 tonnes / hour for distances up to 200 metres.

To provide the most effective system solution requires a range of pumps and pressure vessels depending upon the material and distances to be conveyed.

Every pneumatic system uses pipes or ducts called transportation lines that carry a mixture of materials and a stream of air. These materials are free flowing powdery materials like cement and fly ash. Products are moved through tubes by air pressure. Pneumatic conveyors are either carrier systems or dilute-phase systems; carrier systems simply push items from one entry point to one exit point, such as the money-exchanging pneumatic tubes used at a bank drive-through window. Dilute-phase systems use push-pull pressure to guide materials through various entry and exit points. Air compressors or blowers can be used to generate the air flow. Three systems used to generate high-velocity air stream are:

1. Suction or vacuum systems, utilizing a vacuum created in the pipeline to draw the material with the surrounding air.The system operated at a low pressure, which is practically 0.4–0.5 atm below atmosphere, and is utilized mainly in conveying light free flowing materials.
2. Pressure-type systems, in which a positive pressure is used to push material from one point to the next. The system is ideal for conveying material from one loading point to a number of unloading points. It operates at a pressure of 6 atm and upwards.
3. Combination systems, in which a suction system is used to convey material from a number of loading points and a pressure system is employed to deliver it to a number of unloading points.