as enterprises

Badli, Delhi

The Batch Foam Machine (Model BFM) is designed for efficient PU foam block manufacturing, with precise density control (10-50). Featuring an adjustable Block making mold, stainless steel mixing tank, automated dispensing, and digital timing, it ensures consistent quality and simplified operation. Ideal for small to medium-scale manufacturers, this machine offers a basic solution for foam production, backed by ASE's trusted engineering and expertise.

The Model BFM PT offers precise engineering with efficient automation, featuring an automated Polyol and TDI metering and dispensing system. Its user-friendly interface and streamlined material handling simplify the process, ensuring convenient and consistent batch foam production.

The Model BFMS is designed for versatile PU foam production, featuring a customizable mold system that supports various block sizes. With preset speed controls, a mixing timer, and integrated Polyol and TDI tanks with loading pumps, it delivers precision, efficiency, and seamless workflowideal for manufacturers seeking flexibility and high-quality foam processing.

The Model BFMA represents the latest advancement in fully automatic batch foam production, technology designed to process automated chemical dispensing, advanced mixing controls, and real-time process optimization, it delivers uniform, high-quality foam blocks with minimal manual intervention. Engineered for high performancedelivering efficiency, scalability, and digital excellence.

One slab stock foam plant for production of flexible pu foam blocks by max foam process. The machine comes with three conveyor system and automatic block cut off machine.

AS offers a wide range of Continuous Foaming machines depending on the output, versatility & ease of operation. We offer entry level machines for new start-ups as well as the most sophisticated system using High pressure dosing, Top paper and many more features.

The ASE Neuflex Foam Plant is an advanced solution for continuous foam production, delivering exceptional precision and efficiency for high-demand applications. It features the advanced NDOFLEX technology, a stationary liquid lay-down system that ensures optimal foam distribution. The P MAXX top paper system makes sure square block profiles, maximizing fresh yield and profitability. With a high-capacity output of up to 500 kg per minute, it sets a benchmark for productivity. Additional features include a Silicone-Air Mixer for superior cell structure, a three-side conveyor system, online colour and density adjustments, and formulation storage for quick recalls. The plant, Equipped with an industrial PC for streamlined operation, supports both low and high-pressure dosing, making it the ideal choice for modern, high-volume & high quality foam production.

Horizontal cutting machines provide an easy way of converting PU foam blocks into sheets ranging from 2.5mm to 200mm. The machine is PLC controlled and has automatic operation with any point start system, which allows for the operation to be started by the press of just one button from any position.

This heavy duty model of Horizontal cutting machine is specially designed to cut high density flexible and bonded foams from 10mm to 200mm. The machine is PLC controlled and is operated through a Touch Screen. The cutting is done by an endless band knife running over two balanced wheels for smooth cutting. The table moves in a linear motion for cutting the foam. The cut sheets are to be picked up manually after each cut.

This is a heavy duty model Horizontal cutting machine for slicing & stacking of PU foam sheets. Thickness range is from 2.5 to 200mm. This machine has an advantage of stacking i.e. the cut sheets need not be picked up after each cut. The machine comes with a power full vacuum system to hold the block while cutting

The circular cutting machines from ASE are designed to provide an accurate and reliable means of cutting flexible PU foam blocks into desired thickness ranging from mattresses (100 to 200mm) to thin sheets as low as 1.5mm. These machines are fully automatic and are available in two sizes CCM56 & CCM66. An AC motor with variable speed, drives the rotary table loaded with foam blocks. The slitting section driven by an electric motor through transmission belts lowers to the preset thickness automatically after each revolution, giving a stack of sheets of the desired thickness

The latest model of ASE carousel has been designed for high production units having huge cutting requirements. The high speed cutting features give enormous value to this machine especially for cutting low density foams which are cut in small thickness as low as 1.5mm.

An advanced version of the popular ASE carousel cutting machine. Used for slicing of foam blocks into sheets of various thickness, with conveyorized loading & unloading of foam blocks.

The VT vertical bandsaw machine is designed for trimming of Mattresses and cutting sheets of various materials like Flexible and Rigid PU foam, EVA, Felt, Scrub etc. This machine can be used for cutting duster and other small pieces of foam Cutting accuracy of machines is +/- 1mm.

The vertical cutting machines from ASE are designed to provide a reliable means of trimming the sides of flexible PU foam blocks, and to split bigger blocks to desired sizes. These machines are also used for cutting thick sheets & sofa cushions. The cutting accuracy of these machines is +/- 2mm.

The small size machine suitable for cutting of foam samples for testing purpose.

The vertical cutting machines from ASE are designed to provide a reliable means of trimming the sides of flexible PU foam blocks, and to split bigger blocks to desired sizes. These machines are also used for cutting thick sheets & sofa cushions. The cutting accuracy of these machines is +/- 2mm.

The vertical bandsaw machine V4A is an automatic version of the highly popular manual V4 machine. It has been designed for the purpose of cutting small foam pieces with greater consistency and higher production than a manual machine. The machine has a Stationary table and the Cutting head travels to and fro, which results in saving of critical space in the factory. The foam sheets get gripped in between the twin rest plates which move together. The size to be cut is controlled digitally through a color touch screen. The automation is controlled by PLC logic.

This machine has two-way guillotine cutting system. It cuts from top to bottom & from bottom to top alternatively. The cutting speed may be varied using the AC drive in the control panel. PLC controlled machine, cuts blocks at the end of a slabstock foaming line. Size of the block is fixed through an adjustable photo-sensor.

The block processing line is machine designed for complete processing of short & long foam blocks with belt conveyor. Foam blocks may be trimmed and converted into shorter blocks.

We are one of the leading manufacturers, exporters and suppliers of a wide range of Side Trimming Machines. These are customized as per the specifications of our clients and are appreciated for following specifications:

The re-bonding machine is designed for flexible PU Foam Including one 6 x 6 ft. mold, one 25 hp shredding machine, One mixer and One pressing station.

Our wide range of products is in wide demand across the globe. These are used for filling as well as re bonding pillows from crumbs of P.U. Foam waste. Designed as per the specifications of our clients, these machines are known for producing granule sizes from 10mm to 25mm.

The CNC Contour-Cutting Machine is an advanced automatic solution designed for precise and versatile cutting of flexible PU foam into complex shapes. With the ability to easily slice foam blocks into various patterns, this machine is operated through user-friendly PC software that smoothly converts CAD designs into accurate cutting coordinates, enhancing both efficiency and accuracy. Ideal for a wide range of applications, it is an ideal solution for creating customised mattress, contour pillows, acoustic panels, custom packaging, logos and many more, making it a versatile and valuable tool for diverse foam-cutting needs.

The edge rounding machines are designed to round off the edges of a cushion to convert it into a pillow. All four sides are cut one by one to get a pillow. The cutting is done by an endless band knife which is totally enclosed in the machine body except at the point of operation. Thickness of the pillow may be from 75mm to 125mm (fixed) to be specified with order.

The profile cutting machine is designed for cutting foam sheets a profile like dimples. The foam sheet is sliced in a compressed condition. The profile rollers make the desired depth & shape of the profile. Profile - cut pufoam sheets on used in mattresses, packing and for sound absorption.

The Single Block Peeling Machine is designed to convert a round foam block into a roll of foam sheet. Thickness in the range of 3 to 12 mm can be easily cut on this machine. The cutting thickness is digitally set on the Touch Screen Display. The machine comes with a heavy duty Cast Iron Knife guide. The feeding movement of the block is on Ball Screws which are driven by a servo motor for higher accuracy.

The Foam Punching Machine is designed for precision foam sheet perforation. Designed with a Heavy Duty Hydraulic Punching Head, this machine offers both durability and efficiency. With a touch screen and PLC for smooth operation, all of its processes are fully automated. It can handle a sponge punching width of 2150 mm and a maximum thickness of 100 mm. The hole distribution is set at 60 x 60 mm with a diameter of 10 mm, and it punches up to 5 lines at once. Full-width conveyors on both the feeding and output sides, along with variable punching speeds, make it perfect for high-demand production

ASEs Long Block Peeling Machine is specifically designed to convert Long foam Block into a thing foam roll with precision and efficiency. This machine has a 30-meter bed that is composed of MS pipe sections and has a wooden board covering it to create a low-friction surface that is ideal for placing foam blocks. The movable cutting head features two balanced blade wheels, a heavy-duty knife guide, and a cutting blade, ensuring smooth and accurate cuts. Its feed system, built on accurate ball screws and side trimming motors maintain the correct sheet width, guaranteeing consistent quality.