Other Products / Services #3614735

Champion Ceramics (P) Ltd. (CCPL) has been producing and supplying all type of Fire clay Refractory Bricks and shapes and Checker Bricks for Coke Oven as well as Blast furnace Stove. CCPL bricks has been used in more than 30 Recovery type and Non-recovery type coke oven batteries and are giving consistent performance over the years.

These products are preferred by many users’ as these are manufactured by using selective raw materials like calcined bauxite with low iron oxide & high BD, high purity Talochite with high BD and high purity calcium aluminate cement, the best of its kind available in the globe. CCPL also supplies insulating bricks & mortars, Firebricks / HA bricks & mortars and other materials like anchors, calcium silicate blocks etc.

Details : CCPL recommends SI series castables for 50 to 100 TPD kilns whereas non SI series are recommended in bigger capacity kilns (>100 TPD to 500 TPD) CCPL products are performing satisfactorily in different capacity kilns. Apart from supply of materials, CCPL provides state of the art refractories solutions which includes design, installation and expert supervision services.

All over the world, BOF has emerged as prime steel making unit followed by EAF. CCPL has a wide range of Magnesia carbon refractories for BOF, EAF and Ladle are produced. These bricks are manufactured with high purity raw materials (Fused magnesia, Graphite and antioxidants), using new generation mixers and presses and tempering in a modern kiln. CCPL has a wide range of Magnesia carbon bricks for different areas of converter. The quality of MgO-C bricks for all the areas are continuously upgraded by CCPL. Various repair materials are also provided by CCPL for extending the performance of BOF refractories. CPL also provides various refractories (Burnt magnesia and magnesia chrome bricks) for BOF back up lining.

Several technological developments have taken place in EAF steel making in order to increase productivity and to reduce cost per ton of steel.

Variours technological develpments include :

• UHP/long arc operation
• Water colled wall and roof panel
• Foamy slag practice
• Oxy-fuel burner
• Inert gas purging
• Eccentric bottom tapping
• DC EAF

Details :

• CCPL has complete range of products such as burnt magnesia bricks for backup application, MgO-C bricks for all areas, dry ramming mass and basic gunning meterial.
• CCPL provides High alumina castable and brick for EAF roof as per requirment of customers.

CCPL offers a comprehensive range of Fire Clay / High alumina, Magnesia, Magnesia – Zirconia, Magnesia – alumina, insulation & all range of castables & ramming masses for vertical shaft lime kiln. This product exhibits good hydration resistance, excellent resistance towards corrosive lime, high abrasion resistance & good thermo mechanical properties.

The raw material used in the manufacturing of products are tested stringently by the experts to make certain that the final product is of premium quality and free from any kind of defect. In order to ensure the safety of the products, we carefully store the lot under hygienic conditions and safe environment. Moreover, the lot is stringently and regularly checked by the experts.

It is a Phenolic resin based, with silica filler, cold curing acid resistance cement. The advantage of this product is that it has good resistance towards acid and solvents. Epoxy carries ISI marking and conforms to ASTM C-395-80 and IS 4832 Part II.

Uses :

• Epoxy is used for setting acid proof tiles / bricks. Various areas like floors, drains, neutralization pits, storage tanks, reaction vessels, filter notches, DM water plants are covered with brick lining using Epoxy Mortar.
• Epoxy Mortar is extensively used in industries like Dyestuff, Rayon, Metal Finishing, Fertilizers, Petrochemicals, etc. 
• Epoxy is used for bedding and jointing of acid proof tiles / bricks when exposed to severe corrosive condition as prevailing in process tank / reaction vessels etc. for spillage conditions, Epoxy is used as pointing cement along with silicate mortar as the bedding cement.

Bitumastic consist of selected acid resistant siliceous fillers and bitumen, Blended homogeneously to form a butter like consistent mastic.

Uses :

• Bitumasticis employed as an exposed lining for corrosion resistant floors where traffic is light or non-existent. It is employed as an impermeable chemical resistant membrane on floors, channels, manholes, sumps etc., which are constructed out of concrete and brick masonry. Bitumastic is used on vertical surface upto 600mm height.
• This is used in different industries like Dyes, Pigments, Chemicals, Automobiles, Petroleum and Petrochemicals, Fertilizers, Sulphuric, Phosphoric Acid plants etc.

Primer is bitumen based corrosion resistant paint. It is a single component air curing paint. It is easily applied by brush; roller or spray and it meet the requirements of IS 9862 specification.

Uses :

• Primer is used as primer over concrete surface for the application of mastic as membrane for the chemical resistant acid proof Tile / Brick Lining work on treatment with Primer, a good bond is developed between the concrete surface and the mastic.
• It is also used as anti-corrosive paint on steel structures for rust prevention. It is used for coating and protecting any surface, whether wood, metal or concrete in such constructions as bridges, tanks, girders, pipes, railways, docks, ship’s interiors and exteriors such as holds, bunders, peaks, decks, funnels, top sides, iron gearing and fittings etc. Further uses are for painting gas works, power stations and smoke stacks.
• Primer form an elastic film which expands / contracts with the metal to which it adheres and is therefore not subjected to “Flaking” making in an ideal coating for exposed conditions.

This is due to our cordial associations with the logistic companies that we are able to reach any preferred Janjgir-Champa(India) with ease, thus meeting the delivery schedule. As we know the value of quality raw materials, we source them only from dependable vendors. By applying such inputs, we make sure that our finished goods remain flawless.

Our streamlined inventory system and capacious warehouse assist us in meeting the bulk requirements of the customers. Also, we ensure year round availability of the products. By making use of quality packing material, we are able to ensure that the orders will remain free from damage during transit. Also, our expert packing personnel strictly check the entire lot before final dispatch.

Grading : 95% min. will pass through the maximum grain size indicated.

The production of steel through continuous casting route has increased considerably as it provides a number of advantages over conventional ingot casting. Currently, the world steel production through continuous casting route is about 95%.

Details :

• CCPL manufactures & supplies low cement castable ( Castable LC-70, Castable LC-70 LI) for permanent lining application, basic spraying mass along with application equipment for working lining. A specific quality basic spraying mass is selected depending upon the requirement of sequence heats.
• CCPL provides precast prefired dams, weire & impact pad by using superior quality low Cement Castables and slide plates for flow control of steel.
• CCPL also provides all black refractories (Mono block stopper, shrouds & SEN) to meet customers specific requirements.
• In continuous casting, tundish is the last refractory lined unit through which molten steel passes into the mould. In the early stage, tundish was used as steel distributor and retainer. Later on, it has been made larger in capacity to stabilize the operation of high speed casting and improving the quality of steel with an emphasis on the removal of inclusions.

Various refractories associated with tundish are :

• Tundish lining materials (Permanent and working lining)
• Dams & Weirs
• Impact pad
• Flow control system (Monoblock stopper or tundish slide gate)
• Pouring stream protection between tundish and mould (Shroud or SEN)
• Tundish nozzle
• Seating block