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Industrial Ovens & Furnaces
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1 Products availableOur product range contains a wide range of Refractory Products
CCPL has wide range of refractories for steel ladle application. These refractories are pitch/resin-bonded dolomite, MgO-C, Alumina magnesia carbon, burnt alumina spinel, high alumina and fired magnesia chrome brick.
Details :
Champion Ceramics (P) Ltd. (CCPL) has been producing and supplying all type of Fire clay Refractory Bricks and shapes and Checker Bricks for Coke Oven as well as Blast furnace Stove. CCPL bricks has been used in more than 30 Recovery type and Non-recovery type coke oven batteries and are giving consistent performance over the years.
These products are preferred by many users’ as these are manufactured by using selective raw materials like calcined bauxite with low iron oxide & high BD, high purity Talochite with high BD and high purity calcium aluminate cement, the best of its kind available in the globe. CCPL also supplies insulating bricks & mortars, Firebricks / HA bricks & mortars and other materials like anchors, calcium silicate blocks etc.
Details : CCPL recommends SI series castables for 50 to 100 TPD kilns whereas non SI series are recommended in bigger capacity kilns (>100 TPD to 500 TPD) CCPL products are performing satisfactorily in different capacity kilns. Apart from supply of materials, CCPL provides state of the art refractories solutions which includes design, installation and expert supervision services.
All over the world, BOF has emerged as prime steel making unit followed by EAF. CCPL has a wide range of Magnesia carbon refractories for BOF, EAF and Ladle are produced. These bricks are manufactured with high purity raw materials (Fused magnesia, Graphite and antioxidants), using new generation mixers and presses and tempering in a modern kiln. CCPL has a wide range of Magnesia carbon bricks for different areas of converter. The quality of MgO-C bricks for all the areas are continuously upgraded by CCPL. Various repair materials are also provided by CCPL for extending the performance of BOF refractories. CPL also provides various refractories (Burnt magnesia and magnesia chrome bricks) for BOF back up lining.
Several technological developments have taken place in EAF steel making in order to increase productivity and to reduce cost per ton of steel.
Variours technological develpments include :
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CCPL has been regularly supplying burnt HA bricks (Bauxite based & fused alumina based) and ASC bricks for transfer ladle application. These bricks are giving consistent performance over the years.
CCPL offers a comprehensive range of Fire Clay / High alumina, Magnesia, Magnesia – Zirconia, Magnesia – alumina, insulation & all range of castables & ramming masses for vertical shaft lime kiln. This product exhibits good hydration resistance, excellent resistance towards corrosive lime, high abrasion resistance & good thermo mechanical properties.
Details
Product | A.P.* % | B.D* (gm/cc) | Al2O3 % | Fe2O3 % | Cr2O3 % | MgO % | F.C % | ZrO2 % | HMOR 1400oC (kg/cm2) | Application Area |
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Slide Plate | ||||||||||
CC-SP-98-M | 17 | 2.95 | - | - | - | 97 | - | - | - | Continuous casting |
CC-SP-85-CA | 16 | 3.1 | 84 | - | - | - | 4 | - | - | Ingot & Continuous casting |
CC-SP-85-CAS | 16 | 3 | 80 | - | - | - | 4 | 5.5 | - | Continuous casting |
CC-SP-85-CASS | 16 | 3 | 72 | - | - | - | 4 | 9 | - | Continuous casting |
CC-AZC | 6 | 3 | 75 | - | - | - | 4 | 9 | 150 | Continuous casting |
CC-SPSR | 8 | 2.8 | - | - | - | 80 | - | - | 100 | Continuous casting |
Nozzle | ||||||||||
CC-SN-90-C | 20 | 3 | 88 | 0.5 | 3 | - | - | - | - | Nozzle for slide gate system |
CC-SN-85-F | 20 | 2.95 | 84 | 0.5 | - | - | - | - | - | Nozzle for slide gate system |
CC-SN-85-CA | 18 | 2.95 | 84 | - | - | - | 4 | - | - | Nozzle for slide gate system |
CC-SN-90-CA | 12 | 2.9 | 90 | - | - | - | 2 | - | - | Nozzle for slide gate system |
CC-SN-90-M | 12 | 2.9 | - | - | - | 90 | 5 | - | - | Nozzle for slide gate system |
Well Block/Seating Block | ||||||||||
CC-SW-98-T | - | 3 | 98 | - | - | - | - | - | - | Well block/Seating Block |
CC-SW-ULCC-75 | - | 2.75 | 75 | 0.7 | - | - | - | - | - | Well block/Seating Block |
Details
Product | A.P.* % | B.D* (gm/cc) | Al2O3 % | Fe2O3 % | ZrO2 % | Application Area |
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Nozzle | ||||||
CC-ZRN-60 | 20 | 3.6 | - | - | 58 | Tundish |
CC-ZRN-66 | 20 | 3.65 | - | - | 65 | Tundish |
CC-ZRN-75 | 20 | 3.85 | - | - | 74 | Tundish |
Seating Block | ||||||
CC-70-B | 21 | 2.6 | 69 | 3.5 | - | Seating Block for Zircon/Zirconia Nozzle |
Details
Properties | Unit | Class-I Bricks | Application |
---|---|---|---|
Water Absorption | % Max | 2 | Various Application specially in Chemical, Petrochemical and Fertilizer Industries. |
Flexural Strenght | Kg/cm2 | 200 | |
Compressive Strength | Kg/cm2 | 700 | |
Resistance to Acid | Loss in weight % Max | 1.5 |
It is a Phenolic resin based, with silica filler, cold curing acid resistance cement. The advantage of this product is that it has good resistance towards acid and solvents. Epoxy carries ISI marking and conforms to ASTM C-395-80 and IS 4832 Part II.
Uses :
Bitumastic consist of selected acid resistant siliceous fillers and bitumen, Blended homogeneously to form a butter like consistent mastic.
Uses :
Primer is bitumen based corrosion resistant paint. It is a single component air curing paint. It is easily applied by brush; roller or spray and it meet the requirements of IS 9862 specification.
Uses :
This is due to our cordial associations with the logistic companies that we are able to reach any preferred Janjgir-Champa(India) with ease, thus meeting the delivery schedule. As we know the value of quality raw materials, we source them only from dependable vendors. By applying such inputs, we make sure that our finished goods remain flawless.
Our streamlined inventory system and capacious warehouse assist us in meeting the bulk requirements of the customers. Also, we ensure year round availability of the products. By making use of quality packing material, we are able to ensure that the orders will remain free from damage during transit. Also, our expert packing personnel strictly check the entire lot before final dispatch.
Grading : 95% min. will pass through the maximum grain size indicated.
Details
Product | MgO % | SiO2 % | Fe2O3 % | Setting Type | Grading (mm) | Sintering Temp. (oC) | Appli. Temp. (oC) | PLC (%) | B.D (gm/cc) | Application Area |
---|---|---|---|---|---|---|---|---|---|---|
CC-SM/87-70 | 66 | 25 | 5.5 | Chemical | 0-0.5 | 750 | 1600 | -3 | 1.8 | Spraying of Bottom and walls of tundish |
CC-SM/87-80 | 78 | 14 | 5 | Chemical | 0-0.5 | 750 | 1650 | -5 | 1.85 | Spraying of Bottom and walls of tundish |
CC-SM/87-90 | 85 | 7 | 3 | Chemical | 0-0.5 | 750 | 1650 | -5 | 1.85 | Spraying of Bottom and walls of tundish |
CC-SM/80 | 78 | 14 | 5 | Chemical | 0-1 | 750 | 1650 | -1.5 | 2.3 | Dry vibratable mix for bottom and wall of tundish |
Details
Product | A.P.* % | B.D* (gm/cc) | Al2O3 % | Fe2O3 % | MgO % | Air Flow at 0.4 kg/cm2 Ltrs/min |
Application Area |
---|---|---|---|---|---|---|---|
Porous Plug | |||||||
CC-PP (Part-1) | 18 | - | 88 | - | - | 50 | Steel Ladle, LRF, VOD |
CC-PP (Part-2) | 23-30 | - | - | - | 95 | - | Steel Ladle, LRF, VOD |
CC-MPP (1) | 23-30 | - | - | - | 95 | 30 | Steel Ladle, LRF, VOD |
Torpedo ladle is mainly used for transporting hot metal from BF to steel melting shop. Sometimes pretreatment of hot metal is also carried out in torpedo ladle. CCPL has complete range of products for torpedo ladle application and it includes burnt andalusite brick, burnt high alumina bricks based on bauxite and fused alumina, alumina-silicon carbide-carbon (ASC) and alumina magnesia carbon (AMC) bricks and low cement castable for mouth application.
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The production of steel through continuous casting route has increased considerably as it provides a number of advantages over conventional ingot casting. Currently, the world steel production through continuous casting route is about 95%.
Details :
Various refractories associated with tundish are :