Ahmedabad, Gujarat, India
Our Products
A high output (suitable for large batch production more than half a million tablets/hr. max.) double sided tablet press with pre-compression and hydraulic power pack and auto lubrication, designed and engineered such that it adheres to the latest cGMP standards.
Ability to incorporate so many customized functions and features. The GIGA PRESS is available with a choice of turret having 51, 61, 75, 81 stations to give higher output.
The basic objectives while designing/producing this Ulti Press are what our customers i.e. You want and Customization Philosophy.
WYWYG=What You Want You Get
And this reflects our ownF-6 Technology
| MODELS | CPMD-51 | CPMB-61 | CPMBB-75 | CPMBB-81 |
| Tooling | “D” | “B” | “BB” | “BB” |
| No. of Stations | 51 | 61 | 75 | 81 |
| Max. Output (Tab/hr)* | 367,200 | 439,200 | 540,000 | 583,200 |
| Max. Pressure | 10 Ton | 6.5 Ton | 6.5 Ton | 6.5 Ton |
| Pre-Compression | 1 Ton | 1 Ton | 1 Ton | 1 Ton |
| Upper punch penetration | 3 to 6 mm | 3 to 6 mm | 3 to 6 mm | 3 to 6 mm |
| Max. Tablet Dia | 25 mm | 16 mm | 11 mm | 11 mm |
| Max. Depth of Fill | 20 mm | 17mm | 17mm | 17mm |
| Main Motor | 12.5 HP | 12.5 HP | 12.5 HP | 12.5 HP |
| Force feeder | 0.5 HP | 0.5 HP | 0.5 HP | 0.5 HP |
| Electrical supply** | 15 HP, 3 Ø, A.C. | 15 HP, 3 Ø, A.C. | 15 HP, 3 Ø, A.C. | 15 HP, 3 Ø, A.C. |
Latest improvements in design makes this unit a truly cGMP model and versatile in Operation & Maintenance.
Unit consists of S.S.304 quality hopper, feed throat and processing chamber (can be provided in S.S.316 quality at extra cost) with beaters assembly, heavy duty motor, starter with overload relay, three speed step pulley, suitable screen, S.S. cladded base having tubular legs with castors, optional jacket for the feed throat and processing chamber for cooling/heating.
| MODELS | CPMFM – I | CPMFM – II | CPMFM – III | CPMFM – IV | CPMFM – V |
| Output (kg/hr)* | 50 to 800 | 50 to 800 | 50 to 800 | 50 to 800 | Up to 2000 |
| No. of Beaters | 16 | 16 | 16 | 16 | 32 |
| Beater Speed (rpm) | Fix speeds1000/2250/4500 | Variable from1000 to 4500 | Fix speeds1000/2250/4500 | Variable from1000 to 4500 | Variable from1000 to 6000 |
| Beater Motor | 7.5 HP | 7.5 HP | 7.5 HP | 7.5 HP | 15 HP |
| Feeding | Manual | Manual | Feed Screw | Feed Screw | Twin Feed Screw |
| Feed Screw Motor | Not Applicable | Not Applicable | 0.5 HP | 0.5 HP | 1 HP |
| Feed Screw RPM | Not Applicable | Not Applicable | 10 to 60 | 10 to 60 | 10 to 60 |
| Screen Width (mm) | 152 (6”) | 152 (6”) | 152 (6”) | 152 (6”) | 305 (12”) |
| Screen Area (sq.mm) | 66825 | 66825 | 66825 | 66825 | 133650 |
| Screen Dia (mm) | 281 | 281 | 281 | 281 | 281 |
| Electrical Supply** | 7.5 HP, 3 Ø, A.C. | 7.5 HP, 3 Ø, A.C. | 8 HP, 3 Ø, A.C. | 8 HP, 3 Ø, A.C. | 16 HP, 3 Ø, A.C. |
Fluid Bed Dryer offers a lucid solution to drying of wet granules, crystalline or coarse materials. It utilizes the principle of passing the hot air at a high velocity through the bed of the material to be dried, thus causing it to fluidize.
The blower situated on the exhaust side of the dryer operates no negative pressure principle, which creates the induced draught and sucks in the fresh air into the dryer. A stream of hot filtered air is introduced from the bottom of product container containing the wet material. This container is provided with the air distribution plate and Dutch sieve. The air stream is passed through the bed of the material and fluidizes the product particles by creating the turbulence in the product container. Due to fluidization each particle gets surrounded by hot air, which leads quick & uniform heating and drying. Filter bags provided at the top prevent escaping of particles from the machine.
| MODELS | CPMFBD15 | CPMFBD30 | CPMFBD60 | CPMFBD120 | CPMFBD200 | CPMFBD300 | CPMFBD400 | CPMFBD500 | CPMFBD 600 |
| Container Gross Volume Ltr. | 46 | 71 | 142 | 280 | 475 | 650 | 870 | 1055 | 1350 |
| Max. Batch Capacity (0.5 bd) kg* | 0 to 15 | 20 to 30 | 40 to 60 | 80 to 120 | 160 to 200 | 200 to 300 | 300 to 400 | 400 to 500 | 500 to 600 |
| Blower Motor HP** | 7.5 | 7.5 | 10 | 20 | 25 | 30 | 40 | 50 | 50 |
| Air Flow (CFM)± 10 % | 430 | 706 | 1060 | 1880 | 2590 | 3235 | 3825 | 4000 | 4705 |
| Steam Pressure (kg/cm2) | 3.5 | ||||||||
| Steam Consumption (kg/hr) | 30 | 50 | 80 | 140 | 216 | 250 | 288 | 344 | 384 |
| Electric Heater (kW) | 18 | 20 | 36 | 60 | N.A. | N.A. | N.A. | N.A. | N.A. |
| Compressed Air Pressure (bar) | 8 | ||||||||
| Drying Temp (°C) | 35-80 | ||||||||
| Electrical Supply** | 415 V±10%, AC, 3 Ø, 50 Hz | ||||||||
The MSS operates on the rotating cam principal. The intensity of the vibration can be adjusted by changing the speed of the drive unit. The shaker can be fitted with various stainless steel sieve sets according to the customers requirement. Sieve Shaker is suitable for screwing on main Motor Drive
The Universal Gear is required for adjusting the operating angle & for the speed reduction of various attachments. The gear allows infinitely variable adjustment of angle of operation from (0 to 60) degrees. The Gear is common to the following attachments (it is not necessary to purchase an individual gear for each attachment, they are interchangeable).- Miniature Ball Mill.
Coating Pan.
Cube Mixer.
Polishing Drum.
Double Cone Mixer.
This apparatus is used for moulding suppositories, lipsticks and similar products. This equipment permits melting, agitation and mixing during the filling operation. Stainless steel kettle and agitator are heated by a glycerin bath and 1000 watt heating element. Thermostat permits adjustment of temperature of kettle contents from 20o to 100o C by 1 graduations.The sled, below the filler nozzle, holds any type of mould. It is adjustable in all directions and controlled by a hand wheel. Capacity of kettle is 3.5 liters. Heating jacket requires 2.75 Kg. of glycerin. Production varies with material, moulds etc., but production rates up to 4, 000 moulds per hour are not unusual. The pot for filling and moulding suppositories and lipsticks is suitable for screwing on all main motor drive units.
The mould as per the requirement of customer can be designed at extra cost.
Drum Hoop Mixer has been designed for mixing such as powder and granules. The Drum Hoop Mixer is equally suited to research as well as industrial use in the pharmaceutical, food, chemical and plastics fields. Drum Hoop Mixer comprises of two parts.
1. The Drive Unit with drum hoop support stands.
2. Acrylic mixing drum with rotating fixture.
The Drum Hoop Mixer is suitable for all main drive units.
can mix all types of different viscous liquids. Agitator consists of stirring kettle arm and agitating driving unit. The kettle and stirring arm are made of stainless steel. Agitator is used for stirring, agitating & beating all kinds of liquids, emulsions, suspensions and similar mixtures. The kettle can be supplied with double jacket for cooling and heating by water (optional). The agitator is suitable for screwing on all main drive units.
An ideal mixer for creams, ointments, pastes, and liquids, but also for wetted powders. The sturdily constructed planetary gear can be equipped with various mixing and kneading attachments, made of stainless steel. Depending upon type of the material to be processed, a dough arm, a mixing paddle. Any material, which sticks to the walls of the kettle, is scraped continuously by the Teflon scrapper, which is shaped to fit exactly the kettle wall. Therefore, homogeneous mixing results in the shortest time.
The Vacuum planetary mixer is suitable for screwing on main motor drive.
The Powder Mixer having horizontal half round bowl open on upper-side with acrylic cover and specially designed mixing blade having two stages both right and left hand, ribbon type mixing blades.
The left and right hand spiral with upper and lower blade is rotated to circulate the material to be mixed. The half round bowl and spiral mixing blade made out of stainless steel. Within few minutes, it can be empty by tilting. Top cover provided with electro-magnetic interlock, which stops the motor of the Drive Unit automatically.
The power mixer is suitable for all main drive units.
Used in the preparation of oil-in-water and water-in-oil construction in quantity upto 15 Ltr. per hour. A piston pump produces homogenization. Materials may be fed to pump either from a hopper, having a capacity of 1.5 litters, or a screw nozzle may be attached with a suction filter, which sucks the premixed materials from a storage container.
Homogenization takes place by the forward and backward movements of the piston. A vacuum is created during the backstroke of the piston, which sucks the liquid back. During the forward movement of the piston, the liquid is pushed against the tip of the nozzle.
Adjustment of the nozzle determines the fineness of the homogenization. Homogeniser is equipped with a graduated scale. Hopper, piston and nozzle are made of stainless steel. The homogeniser is suitable for screwing on all main drive units.
Accessories:
1. Heat able Funnel.
Made of stainless steel supplied with electrical heating unit to maintain temperature to 60o C (140o F).
2. Filler and Circulator
To speed bottle filling permits filling directly, into bottle and recirculates overflow material to hopper for re-homogenization.
The Cube Mixer is based on a movement, which through its tumbling effect produces a homogeneous mixture in the shortest possible time. The product to be mixed is treated very gently. The Cube Mixer can be attached to the Universal Gear Type (UD), which can also be used for operating the coating pan. The Mixing movement of the product in the mixer is deflected and interfered by three mixing rods made of stainless steel. The Cube Mixer is suitable for screwing on all main drive units.
Double Cone Mixer is useful for free flowing product or granules. It operates on free flow principal. The mixing is achieved by the cone. The mixing drum made out of stainless steel having capacity of 5 ltrs. Operational capacity is 50% to 60%. The cone mixer is suitable for screwing on all main drive unit
The felt-lined drum is designed for polishing coated tablets. The covers, which locks quickly into places with three snap closures, as well as the bottom of the drums are lined with felt. All felt parts are easily exchangeable.
The cover is fitted with acrylic sheet window, which permits the observation of the polishing process. The polishing drum is suitable for screwing on all main motor drive units through Universal gearing (UD).
The attachment is suitable to fill drip free and dose accurately, ointments, creams, pharmaceutical and cosmetic emulsions, toothpaste, oil paints, liquids, detergents, jam, mustard, ketchup, honey and similar products into tubes, jars, bottles, plastic containers, etc. Other advantages are the easy adjustment, the quick removal of the pump and hopper for cleaning and sterilizing and the really space saving design as a table machine.It has a filling range from 50 to 200 ml. In order to obtain exact filling volumes, cylinder and piston must be changed over when filling smaller quantities than 50 ml. Depending upon the type of product, an exchangeable nozzle is used which is supplied with the apparatus in three different diameters, with openings of 2mm, 4mm & 8mm.
The hopper has a capacity of 18 litres, and all parts in contact with the material to be filled are made of stainless steel. The Dosing Filler is designed to be connected on all main drive units.
Coating Pan can be mounted on Motor Drive unit via Universal gearing type UD, which permits Coating pan to be held at any angle up to 45o with reduction in speed. For drying the coated-tablets an infrared drying attachment with adjustable height is provided. The maximum operational capacity is 30% of coating pan volume. The coating pan is suitable for screwing on all main drives.
