Thermo Tech (India)

Bulandshahr Road Industrial Area, Ghaziabad, Uttar Pradesh

Contact us to Buy Mini Blast Furnace (Temple Type). We are a promising name as Mini Blast Smelting Furnace Manufacturer and Supplier in Uttar Pradesh, India. The Lead Smelting Mini Blast Furnace, also known as (Mandir Bhati) or (Shahi Bhati) in India, works on the principle of just like a blast furnace. A rectangular refractory brick chamber is constructed with conical hood at top of it. Mini Blast Smelting Furnace is the most basic furnace and works on continuous basis. Old Battery Scrap is broken and battery plates are separated from the battery PVC box and PVC Separator. These battery plates are now manually charged into the furnace as raw material and soft coke is used to burn the furnace and to raise the required temperature for melting of lead, Soft coke also act like a reducing agent for the easily extraction of lead out of battery plates, as the temperature of the furnace reaches at the required stage, the molten lead starts flowing from the furnace bottom and is collected into a small pit. From the Pit manually ingots are casted into moulds, an average of up to 20 to 25 Kgs. Lead bearing slag is produced as a by-product. Air Pollution Control System is provided to this type of Furnace to control the air pollution generated from the furnace. Mini Blast Smelting Furnace is widely used in India as well as in other countries due to below given main factors.

• Low project capital cost
• Low energy cost ( wooden coke fired)
• Easy to install
• Easy to operate & maintain

We are a well-established name as Rotary Smelting Furnace Manufacturer and Supplier in Uttar Pradesh, India. We provide Rotary Furnace for Lead Smelting. The Lead Smelting Rotary Furnace is a mechanized furnace, Round Shell with both ends conical. Conical ends are open on both the sides. Rotary Furnace works in a batch process. Raw material is charged from one end along with certain chemical and additives like coke breeze, cast iron chips, soda ash etc. Rotary Smelting Furnace that we provide is designed by the experts using the latest production techniques. Rotary Smelting Furnace is heated with the help of Burner which uses oil or gas as a fuel. The Furnace is heated continuously and also kept rotating at very low speed of up to 1 to 1.5 RPM. Rotary Furnace rotates with the help of tyres around the furnace shell mounted on four roller wheels. These Roller wheels are fixed on a MS structure frame duly fitted in Bearing & Bearing Blocks. Wheels are driven first with the help of Electric motor coupled with Speed Reduction Gear Box & driving shafts, which rotates the furnace shell also. Furnace Shell is lined with CFK or HFK Insulation Bricks and High Alumina 70% refractory fire bricks. Both conical ends of the furnace are open. The front end of the furnace is used for the charging of raw material as well as heating with the movable burner. Burner is shifted aside at the time of charging raw material along with additives & then again moved at the mouth of the furnace for heating & melting of the scrap. Furnace is rotated for the proper mixing and reaction of the additives and as the Lead metal in molten state occurs, it is discharged into the moulds from the Taping Hole provided at centre of the furnace. After draining the Furnace of the first batch, production of next batch is undertaken and the Furnace is again charged with raw material. After three such batches, one batch of slag collected in Rotary Furnace is executed. Processing in the furnace is done at high temperatures and therefore it is operated continuously for long periods of time. It is used for production of large quantities and need skilful handling & maintenance. The smoke & gases are exhausted from the back conical end of the furnace attached with connecting duct to the Air Pollution Control System. We manufacture Rotary Furnace Plant for a production capacity of 2 metric tons to 25 metric tons of production per day. The Salient Features Of Our Rotary Furnace Plant With APC Are

• Low fuel consumption
• Long refractory lining life
• Reduced initial heating time
• Gives more number of batches per shift
• Recovers maximum lead in the first operation
• Slag produced is lead free

Note : Equipment can be scaled up for higher production capacities.