Our Products #1792112

Contact us to Buy Mini Blast Furnace (Temple Type). We are a promising name as Mini Blast Smelting Furnace Manufacturer and Supplier in Uttar Pradesh, India. The Lead Smelting Mini Blast Furnace, also known as (Mandir Bhati) or (Shahi Bhati) in India, works on the principle of just like a blast furnace. A rectangular refractory brick chamber is constructed with conical hood at top of it. Mini Blast Smelting Furnace is the most basic furnace and works on continuous basis. Old Battery Scrap is broken and battery plates are separated from the battery PVC box and PVC Separator. These battery plates are now manually charged into the furnace as raw material and soft coke is used to burn the furnace and to raise the required temperature for melting of lead, Soft coke also act like a reducing agent for the easily extraction of lead out of battery plates, as the temperature of the furnace reaches at the required stage, the molten lead starts flowing from the furnace bottom and is collected into a small pit. From the Pit manually ingots are casted into moulds, an average of up to 20 to 25 Kgs. Lead bearing slag is produced as a by-product. Air Pollution Control System is provided to this type of Furnace to control the air pollution generated from the furnace. Mini Blast Smelting Furnace is widely used in India as well as in other countries due to below given main factors.

• Low project capital cost
• Low energy cost ( wooden coke fired)
• Easy to install
• Easy to operate & maintain

We have established ourselves as Lead Ball Casting Machine Manufacturer and Supplier in Uttar Pradesh, India. Lead Ball Casting Machine is used for the casting of Refined Lead Metal Balls of approximately 150 to 300 Grams. Refined Lead Balls are generally required to feed in the Lead Sub Oxide Ball Mill as a raw material. Molten Refined Lead is discharged from the bottom of the pot through a metal discharging valve directly on top of the Lead Ball Casting Wheel (C.I. Casted). A conical Funnel is fixed at the top of the Caster Wheel from which liquid Lead is poured into the small pockets holes, drilled on the caster wheel. The Caster Wheel continuously keeps rotating at a very slow speed with the help of a driving system (Gear Box & Motor). The Lead Balls casted are thrown out from the caster wheel by Pins fixed in the wheel. These Pins are pulled up with a spring at a particular position due to which the Lead Balls are thrown out from the whole and the pocket (hole) is made empty for another round. The process is done continuously till all of the material from the pot is discharged. We manufacture very durable & maintenance free Lead Ball Casting Machine for the purpose. Our Lead Ball Casting Machine is designed and manufactured by using quality and very heavy duty (C.I. Caster Wheel) as well as the rotation of the same is done by Alloy Steel Gears & Gear Box. Besides Lead Ball Casting Machine, we also provide Four Revolving Wheels fixed at bottom base frame of the machine, for easily shifting from one place to another place.

We are one-stop destination to come across a wide range of modern-day Air Pollution Control System. We provide especially designed Air Pollution Control System for Lead Smelting. Our Air Pollution Control System consists of Flue Gas Cyclonic Settling chamber, Cooling Towers, Cyclone, Filter Bag House along with ID Fan / Suction Blower, Wet Scrubber and Stack is provided to control the pollution generated from it. It captures air borne lead particles in the form of dust which is again fired in the furnace. The collected smoke dust from our pollution control system is not only useful to prevent the pollution spreading into in environment but also increase the profit for the extra increase of recovery of lead out of the lead smoke dust collected by the system provided. An estimated value of extra increase of profit is 3 % to 4%, which is only capitalized from the further recovery of lead from the smoke dust collected. Smelting / Recycling of used Lead Acid Battery Scrap processed either in Mini Blast Furnace or Rotary Furnace, in both the cases huge smoke & pollution is generated which can be harmful for the environment if it is not processed through a efficient Air Pollution Control System. Thus, we manufacture a very Efficient APC system for the said plant, in order to clean the hazardous polluted gases as well as settle down the heavy dust particles from the smoke. With an experience of more than 3 decades in the field of Lead Recycling, we design and manufacture our Air Pollution Control Equipments according to the Pollution Control Norms with latest technology, efficient & environment friendly specially designed for the recycling of used Lead Acid Battery Scrap with Rotary Furnace as well as Mandir Bhati. The Air Pollution Control System can be acquired at market-leading price from us. We are a well-recognized name as Air Pollution Control System Manufacturer and Supplier in Uttar Pradesh, India.

Contact us to buy a series of Ingot Casting Conveyor. We are a preeminent name as Ingot Casting Conveyor Manufacturer and Supplier in Uttar Pradesh, India. The Ingot Casting Conveyor or Lead Ingot Caster Conveyor Machine is used for the Continuous Casting of number of moulds at a time. Molten metal is poured directly on moulds in a very balanced system to pour metal into the moulds weighing from 22 to 25 Kg. each, without any over flow from the moulds. The continuous casting of the moulds using Ingot Caster Conveyor Machine saves fuel as well as manpower. Lead Ingot Caster Conveyor or Ingot Casting Conveyor consists of number of moulds fixed on Standard Attachment Chain which rotates at very slow speed around the chain sprockets fixed on opposite side of the machine. These Chain Sprockets are driven through electric motor & speed reduction gear boxes. Molten metal is poured from one end of the machine and the casted mould falls down automatically from the other end of the machine after cooling. The cooling is done by water spray on the moulds as well as self cooling takes place during solidification while moving from one end to another. We manufacture Lead Ingot Caster Conveyor machine with a capacity of up to 20 metric tons per hour. Our Ingot Caster Conveyor is designed & manufactured to perform operation without any wastage of material and smooth casting with clean top surface of the ingots.

Based in Uttar Pradesh, we are emerging as one of the leading Manufacturers and Suppliers of Lead Refining Kettle that has been in wide demand due to its exceptional features. The Lead Refining Kettle range that we deal in includes Lead Melting Pot & Alloy Pot and Lead Discharging Pump. Manufactured with utmost precision, these Lead Refining Kettles, Pumps and Pots are made of the best quality raw material to produce the best quality outputs. An extended overview of Lead Refining Kettles has been provided below : Secondary Lead Recycled from used Lead Acid Batteries consists of & many impurities like (S, Cu, Ni, As, Sb, Bi, Ag, Au, etc.) The removal of all these impurities from Crud Lead is called Lead Refining. Lead is refined with a minimum purity of 99.97% for the further utilization. CGIT provide Lead Refining Kettle Furnaces of various capacities ranging from 5 tons to 50 tons per batch. The emission and smoke / Gases exhausted from the kettle are passed through a hygienic hood, further connected to the wet scrubber, chimney and suction blower through pipe ducts. Lead Refining process is done by melting Crud Lead Ingots in a Refining Kettle duly heated by either LPG Burner or Furnace Oil Burner. The temperature is raised approximately up to 327C to 650C. The chemical reactions are then made by the adding of specific reagents into the molten Lead at proper temperatures. These chemical reagents help to remove the impurities present in the crud lead. Generally Copper (Cu) is the first element which is removed in the form of Copper Sulphide by adding Sulphur. The temperature is raised up to 450C and required amount of Sulphur is added in the Kettle which removes all most all of the Copper. Once again some amount of Sulphur is added to remove the remaining Copper if required until no more reaction takes place. The second step is taken to remove Tin (Sn) in the form of Tin Chloride by adding Chlorine or Ammonium Chloride at a temperature of 500C. Thereafter temperature is again raised up to 550C to remove Arsenic (As) and Antimony (Sb) by oxidation process or adding a mixture of Sodium Nitrate & Sodium Hydroxide. After removing all the impurities from molten Lead the final Lead Sample is examined to discharge it either manual Ingot Casting or on automatic Lead Ingot Castor Machine with a capacity of 10 to 20 metric tons / hour.

Litharge Oxide or Yellow Oxide is a product of Lead Sub Oxide which is prepared in a Stainless Steel Pot / Furnace. The input raw material of this furnace is the output of the Barton Mill Plant, which is further charged into the Litharge Furnace Plant. Lead Sub Oxide of the Barton Mill Plant is further heated at a suitable temperature to react with natural oxygen for the further preparation of the Litharge Oxide which is generally yellow in color. It is also known as Lead Monoxide. Inside the furnace pot, a S.S. Stirrer is provided which is rotated with the driving system provided at the bottom of the furnace. Our Litharge Oxide Plant is designed with latest technology and also consists of a Vertical type upward Three Stage Reduction Gear Box driven directly with Motor. After a wide experience in this field we have designed a very heavy duty Reduction type of Gear Box specially made for RED LLEAD & LITHARGE OXIDE PLANT only. This type of Gear Box is our successful research which results proper functioning with long life & maintenance free handling. We have garnered wide recognition as Litharge Oxide Plant Manufacturer and Supplier in Uttar Pradesh, India. The Litharge Oxide Plants can be acquired at competitive prices from us.

We are a well-known name as Red Lead Oxide Plant Manufacturer and Supplier in Uttar Pradesh, India. The Red Lead Oxide Plant that we deal in consists of a Steel Fabricated Furnace Pot with top cover, inside oil / gas fired furnace with Refractory fire Bricks. A heavy duty Stirrer is provided inside the furnace for the proper mixing and reaction of the Oxygen with Oxide at required temperature to form Red Lead Oxide. The input raw material of the Red Lead Furnace is Barton Mill Lead Sub Oxide, which is used as input material for preparing Red Lead & Litharge Oxide. The driving system for Stirrer of Red Lead Furnace is most important part of the Furnace; we have designed a very efficient & heavy duty Vertical Upward Three Stage Reduction Gear Box directly driven with motor for the application of rotating the Stirrer of Red Lead Pot. This type of Gear Box is based on the latest technology, with long life & maintenance free handling. The output of the Furnace is red in color and thus called Red Lead Oxide which is collected in a tray & further processed into a Pullveriser for the proper mess & fine particles size. Red Lead Oxide is widely used in variety of industries like Battery Plate Manufacturing, Paint & Pigment Industries, Ceramic & Glass Industries, Plastic & PVC industries & many more. Buyers can purchase Red Lead Oxide Plant at reasonable price from us. We make available Red Lead Oxide Plants in different specifications to meet diverse industrial requirements.

Barton Mill Plant is generally used to form Lead Sub Oxide as output which is charged as input material / raw material of Red Lead Oxide Furnace & Litharge Oxide Furnace. Our expertise lies in designing Barton Mill Oxide Plant with the use of the latest techniques. The Barton Mill Oxide Plants can be acquired in varied configurations from us. We are renowned as Barton Mill Oxide Plant Manufacturer and Supplier in Uttar Pradesh, India. Description Of ProcessRefined Lead is melted in a lead melting pot. The molten lead is continuously charged slowly from the bottom to a Lead Reaction Pot (Barton Pot). The reaction pot is heated with the help of oil / gas burner to raise the temperature inside the pot & a stirrer is fixed in centre of the reaction pot. As the molten lead comes in contact with air & stirrer blades the reaction between lead & oxygen takes place. The lead converted into oxide (powder form) is sucked with the help of suction blower & sticks on the filter bags fixed inside the Dust Collection Filter Bag House. Further filter bags are cleaned with pressure of air injected through air nozzles & PULSE JET CLEANING SYSTEM. The lead sub oxide powder settles at the bottom of the filter bag house and passed through Rotary Air Lock & Screw Conveyor to collect & store in a trey. Barton Plant is commonly used as a first step for the manufacturing of Red Lead Oxide & Litharge Oxide. The output of Barton Mill Plant is further treated as the input material in Red Lead Oxide Plant or Litharge Plant as required. Note : we manufacture Barton Mill Plant having Capacity 6 metric ton to 20 metric tons per day.

Lead Sub Oxide (LSO) is widely used for the manufacturing of Lead Acid Battery Plates. Lead Sub Oxide is manufactured in a round shell Ball Mill Plant. Catering to the requirements of several industries, we bring forth the high performance Lead Sub Oxide Plant. We are a prominent name as Lead Sub Oxide Plant Manufacturer and Supplier in Uttar Pradesh, India. The Lead Sub Oxide Ball Mill Plant that we design and fabricate is reckoned for efficient functioning and reliability. Lead Sub Oxide Plants are designed by the experts at our sophisticated facility. Description Of ProcessRefined Lead of about 99.99% is melted in Lead Melting Pot & molten lead is discharged through a discharging pipe connected to the bottom of the pot to cast small balls of refined Lead on Lead Ball Casting Machine. These small Lead Balls are further charged into the Ball Mill which rotates continuously with the help of a gear & pinion driving system connected with a electric motor. The rotation of the ball mill imparts tumbling action & friction to the balls charged into the shell which generates heat & raises the temperature inside the shell. Temperature of the ball mill is controlled periodically with the help of watery spray on outer shell of the ball mill. The Ball mill is further connected with Cyclone & Filter Bag House with a Suction Blower. Oxygen present in the atmosphere comes in contact with the lead inside the ball mill at a particular temperature to form lead sub oxide. The lead converted into oxide (powder form) is sucked with the help of suction blower & sticks on the filter bags fixed inside the Dust Collection Filter Bag House. Further filter bags are cleaned with pressure of air injected through air nozzles & PULSE JET CLEANING SYSTEM. The lead sub oxide powder settles at the bottom of the filter bag house and passed through Rotary Air Lock & Screw Conveyor to collect & store in a trey. Specification Of Lead Sub Oxide

• Apparent density : 1.40 to 1.60
• Retention on 240 mesh size : 0.1% (max)
• Free lead : 28% to 32%
• Water absorption : 100 to 120 mg/gm
• Acid absorption : 150 to 200 mg/gm

Note : we manufacture Ball Mills having capacity from 1 metric ton to 12 metric tons per day / 24 hrs.

We are a well-established name as Rotary Smelting Furnace Manufacturer and Supplier in Uttar Pradesh, India. We provide Rotary Furnace for Lead Smelting. The Lead Smelting Rotary Furnace is a mechanized furnace, Round Shell with both ends conical. Conical ends are open on both the sides. Rotary Furnace works in a batch process. Raw material is charged from one end along with certain chemical and additives like coke breeze, cast iron chips, soda ash etc. Rotary Smelting Furnace that we provide is designed by the experts using the latest production techniques. Rotary Smelting Furnace is heated with the help of Burner which uses oil or gas as a fuel. The Furnace is heated continuously and also kept rotating at very low speed of up to 1 to 1.5 RPM. Rotary Furnace rotates with the help of tyres around the furnace shell mounted on four roller wheels. These Roller wheels are fixed on a MS structure frame duly fitted in Bearing & Bearing Blocks. Wheels are driven first with the help of Electric motor coupled with Speed Reduction Gear Box & driving shafts, which rotates the furnace shell also. Furnace Shell is lined with CFK or HFK Insulation Bricks and High Alumina 70% refractory fire bricks. Both conical ends of the furnace are open. The front end of the furnace is used for the charging of raw material as well as heating with the movable burner. Burner is shifted aside at the time of charging raw material along with additives & then again moved at the mouth of the furnace for heating & melting of the scrap. Furnace is rotated for the proper mixing and reaction of the additives and as the Lead metal in molten state occurs, it is discharged into the moulds from the Taping Hole provided at centre of the furnace. After draining the Furnace of the first batch, production of next batch is undertaken and the Furnace is again charged with raw material. After three such batches, one batch of slag collected in Rotary Furnace is executed. Processing in the furnace is done at high temperatures and therefore it is operated continuously for long periods of time. It is used for production of large quantities and need skilful handling & maintenance. The smoke & gases are exhausted from the back conical end of the furnace attached with connecting duct to the Air Pollution Control System. We manufacture Rotary Furnace Plant for a production capacity of 2 metric tons to 25 metric tons of production per day. The Salient Features Of Our Rotary Furnace Plant With APC Are

• Low fuel consumption
• Long refractory lining life
• Reduced initial heating time
• Gives more number of batches per shift
• Recovers maximum lead in the first operation
• Slag produced is lead free

Note : Equipment can be scaled up for higher production capacities.