A unique machine exclusively designed for Aluminum as well as Lami and Plastic tubes. It can perform filling, sealing crimping, batch coding ejecting all in one stroke. Hot air blowers are made use of sealing and no heaters are made to come in direct contact with the tubes and hence it give more than double the output comparing to the conventional sealing machines with heaters.

APPLICATION:

This type of filler is best suited for liquids with low to medium viscosity. liquids with solid particulates not exceeding 1/16" can also be filled. Note that overflow fillers are the machine of choice in handling very foamy products at higher speeds.

EXAMPLES:

Sauces, syrups, light gels and shampoos, foamy cleansers and chemicals, water and other non carbonated aqueous beverages.

ADVANTAGES:

High performance, easy to clean, easy to operate, expandable at low cost. Offers greatest flexibility at lowest cost

SALIENT FEATURES: High Production Speeds.Stainless steel 304 construction.Accurate label placement.Full Security Package including counter.No change parts requirements.Very less down time for change over.

SALIENT FEATURES:

• High Production Speeds.
• Stainless steel 304 construction.
• Accurate label placement.
• Full Security Package including counter.
• No change parts requirements.
• Very less down time for change over.
• Suitable for Glass, Plastic, Pet, Tin, Corrugated containers.
• Variable speed for stepper and conveyor for varied label length without change part.
• Imported Label gap and product sensor.

• Batch Coding Units (optional depending of type of batch coding or printer required.

The round containers positioned & accurate spacing between two containers by the roller spacing device for wrap-around operation at the operation at the labeling point, an electronic product sensor container & release a label from self adhesive label roll. The sensed round container moves on conveyor sticker label at labeling point wrapped around to container. Then the labeled container moves further through a rubber pressing belt & stationary rubber pad that ensures neat & perfect fixing of label.

The feed container moving on conveyor belt are feed into an in feed wheel through in-feed worm, bringing the container below the sealing head in the subsequent indexing part, mean while the bottle pickup a cap from the delivery chute OR manually placed caps on to the head of container and body and the neck of the container are positioned below the rotating head, where the sealing head is performing perfect operation of screw cap sealing.

SAILENT FEATURES:

• Construction AISI S.S. 304 Quality.
• Variable speed A/c Drive / Three step pulley for different speed.
• Special self-aligning bearings ensure smooth and trouble free operation.
• Suitable for different type of container.
• S.S. Elegantly Matt Finished Body.
• Reduction gears ensure jerk free and noiseless operation.

• Matt Finished body.

The conveyor belt brings the bottle from the Washing / capping machine conveyor. These bottles are automatically bifurcated on the two adjoining conveyor belts (If two seated) & further on the side tables for operators sitting on either side of the table. The operators in turn visually inspect the bottles on magnifying dome to check for any partials in the liquid filled, sealed & breakage of bottle, and if found any problem manually reject the container. After inspection the bottles are transferred for further operation.

SAILENT FEATURES:

• Construction AISI S.S. 304 Quality.
• Variable speed A/c Drive / Three step pulley for different speed.
• Special self-aligning bearings ensure smooth and trouble free operation.
• Suitable for different type of container.
• S.S. Elegantly Matt Finished Body.
• Reduction gears ensure jerk free and noiseless operation.

• Matt Finished body.

Cylindrical mid portion and conical top portion for efficient mixing operation & provided with counter balanced lid. Lid provided with vents, view ports & charging openings.

The impeller is designed to provide mixing at the bottom and at the centre of the bowl and is driven through a specially designed bearing housing that facilities inside wash facility for quick change over and also prevents leakage of powder from bottom entry and leads to longer life of gear box.

The discharge port is mounted horizontally into the bowl with vertical downward opening. The opening is operated by pneumatic cylinder and discharged can be regulated for required opening.

SPECIAL FEATURES:

• Air purged shaft seals eliminating powder entering the seal.
• Built in cleaning system for both shaft seals.
• Layouts to suit individual requirements possible.
• Machine can be provided with loading & unloading units to form an assembly line & reduce material handling (Optional feature)Machine can be provided with loading & unloading units to form an assembly line & reduce material handling (Optional feature)
• Fanner taper lock pulley on main drive to reduce vibration and better transmission efficiency.
• Main Bearing Housing provided with 3 nos Oil Seals and sleeve to minimize powder leakages / cross contamination.
• Main panel provided with pressure switch control for proper functioning of the machine at desired pressure of air only to prevent powder entry into impeller and eliminates jamming of impellers.
• Circuit provided with interlock contactors so that chopper cannot operate directly, independently.
• Discharge plunger provided with 3 position solenoid valves to open and close at desired levels, thereby regulating the discharge and preventing discharge of large lumps.

• Pneumatic circuit provided with non return valve and water inlet./ outlet connections for facilitate washing of the main impeller assembly withou dismantling, to facilitate faster change over.

A unique machine to count &fill tablet capsule in plastic glass bottles in bulk quantity. Counting disc gives promised capacity of fill. Each disc is designed and manufactured to count coated uncoated tablets, hard or soft capsule. One bottle can be filled at a time through one single -track filler, one set of machine can fill four bottles at the same time which enhances the output. The rpm varies depending upon the product. Delivery chutes direct the product from the counting disc into filler tubes of various sizes to suit different containers. Integrated with the filler, under the hopper is the system that provides dust free passage of stocks to the containers. The special Dust Extractor system to remove dust particles from the passage to the container and enables efficient and smooth running of the disc when uncoated tablets are counted.

Automatic Air Jet Cleaning Machine inbuilt Un-scrambler of 30" Dia. is a compact unit used for cleaning of Dry Syrup bottles before filling.

This machine works on a principle of back pressure of Bottle which will be fed by the un-scrambler to reach separator assembly, which transfer the Bottle on conveyor belt and pushes bottle to the cleaning section one after another. Machine consists of two inverters and one cleaning section. Bottle will be pushed by rotating separator towards the infeed inverter, which makes the Bottle in the inverted neck side down direction and push it to cleaning section through back pressure of other Bottle. Cleaning section is equipped with continuous vacuum system. Bottle reaches to the cleaning section, a pair of nozzle starts to flush the air inside the neck of the Bottle and simultaneously vacuum will suck the particle, disturbed by the air. Then Bottle passes to another inverter, where changes the direction to the right direction, further Bottle moves either to the filling machine.

Geneva Mechanism.Four inner (Included one air wash) & one outer.Sequence of washes to customer's choice.Easy operation.Stationary nozzles eliminate contamination of water cycles.Easy loading and unloading.Individual solenoid valve for each washing sequence that eliminates carbon plate and other accessories reduces leakage and maintenance to minimum.Higher capacity centrifugal pumps to wash bigger bottles (500 & 1000 ml.). (optional)The stationary nozzles avoid chipping of bottle necks.The stationary nozzles avoid chipping of bottle necks.Pumps and tanks are mounted on portable stand for easy maintenance.Bottle guide system especially for lightweight bottle.Separate panel control to avoid any short circuit due to spraying of water.S.S. glycerin filled pressure gauges.

Highly innovative and newly designed, the Eye Drop Filling & Capping Machine is used to fill and add caps for eye drop product only. The Eye Drop Filling & Capping Machine can automatically complete filling, inner plug adding, outer capping, functions in one machine, which is the newest eye drop filling machine for pharmaceutical industry.

The bottles are loaded on the subsequent indexing part of rotating platform and are cleared in series of operations. Specially designed bottle holders are provided to hold bottles with neck diameter. The bottles are placed in an inverted position in these cup shaped holders. Spraying showers does the external cleaning of the bottles. Solenoid valves are provided to enable the regulation of wash timings, it also spraying water when bottle are stopped means ensure saving of water and sequence of various washing media to suit specific requirement.

SALIENT FEATURES: High Production Speeds.Stainless steel 304 construction.Accurate label placement.Full Security Package including counter.No change parts requirements.Very less down time for change over.Suitable for Glass, Plastic, Pet, Tin, Corrugated containers.

The round containers positioned & accurate spacing between two containers by the roller spacing device for wrap-around operation at the operation at the labeling point, an electronic product sensor container & release a label from self adhesive label roll. The sensed round container moves on conveyor sticker label at labeling point wrapped around to container. Then the labeled container moves further through a rubber pressing belt & stationary rubber pad that ensures neat & perfect fixing of label.

SALIENT FEATURES:

• High Production Speeds.
• Stainless steel 304 construction.
• Accurate label placement.
• Full Security Package including counter.
• No change parts requirements.
• Very less down time for change over.
• Suitable for Glass, Plastic, Pet, Tin, Corrugated containers.
• Variable speed for stepper and conveyor for varied label length without change part.
• Imported Label gap and product sensor.

• Batch Coding Units (optional depending of type of batch coding or printer required.

APPLICATION:

1.PAN:SS 316 semi ellipsoidal size pan with a circular mouth for charging & discharging of tablets Pan mounted at an inclination of 45 degrees to the horizontal.

2.DRIVE ASSEMBLY:Consists of a suitable HP 3 Phase, 440 V, and 1440-RPM TEFC motor with suitable worm reduction gearbox and cone pulley arrangement to give three-speed output.

3.HOT AIR BLOWER:The unit is provided with a hot air blower consisting of suitable HP 3 Phase 440 V, 2880-RPM TEFC electric motor & centrifugal blower with damper delivering required CFM. The air is heated by means of suitable electric heater to give air at 30 to 90 degrees Heater with thermostat control and flexible hose pipe

4.CONTROL PANEL:Unit provided with suitable control panel with starters and push button to actuate the drive and for blower The circuits consists of MCCBs, relays and contractors in series Ample overload protection is provided by the MCCB and the relay Wires coming out of the connections are numbered for easy recognition

5.MOUNTING:The motor and gearbox is mounted inside sturdy MS frame and the pan mounted on the Gearing housing fitted in the stand. Blower mounted by the side of the stand or placed in remote location if required

6.FINISH:All joints argon Arc welded and all SS Parts polished to suitable finished required of pharmaceutical equipment MS parts painted to smooth finish

7.DUST COLLECTION:150 CFM (250M/HOUR)at 70mm W.G

Octagonal blender is a very precision machine, performing dry blending of powder or granules in only 10 to 30 minutes. This machine is utilized for mainly homogenizing, blending and also for granules lubrication as that facilitates better flow ability at a tablet press while compressing this granules.

Single Disc Counter And Filler With And Without Conveyor Semi Automatic Model Adaptable To AutomaticAutomatic Counting machine by highly efficient sophisticated MMI. Machine consist counting head, having 3 tracks. Digital counting system assures perfect counting. Track design as such that no change parts required for different size of products. It has been used in Pharmaceutical Industries to pack tablets capsules in bottles or container.

The conveyor belt brings the container or products from the primary packing line after inspection labeling blister strip machine, operator in turn pickup these bottlesproducts and visually inspect the bottlesproducts and doing necessary action like primary packing, secondary packing, picking and placing at proper place.Structure is made of S.S. 304, 30mm sq. pipe, 16 SWG with matt finish.Ac frequency variable drive.belt alignment system for long life and straight running of belt.Direct gear drive.

The top weight on the motor shaft rotates in a plane close to the centre of the mass of assembly. Rotation of the top eccentric weights creates vibration in the horizontal plane which causes material to move across the screen cloth to periphery increasing the horizontal throw, causing oversize material to discharge at a faster rate.

Stoppering unit consist of Star wheel, Vibrator unit and Bowl. The sterilizedautoclaved rubber stoppers stored in the vibrator bowl moves vertically to the rubber stopper chute. The vial is hold firmly by star wheel, which will be in continuous rotary motion and vial which is coming from filling unit get in to star wheel and move in rotary direction along with star wheel, during movement it will pick up the rubber stopper from the exit end of the chute and rubber stopper will be pressed by fix pressing roller, which is spring loaded. Then vial further move on conveyor and collected on out feed star wheel for next sealing operation.

MINI COTA (Semi automatic Spray coating Machine) is mainly designed to replace the conventional method of manual coating of tablets and granules. Mini cota is comprised of pressure vessel whish can be provided with S.S. jacket (for Sugar Coating) with controlled heaters, safety valve, pneumatic stirrer (Oscillating type) , spraying nozzles and compact control panel with Pneumatic cylinder for intermittent spray with timer.Vessel is filled with coating solution and pressurized by oil moisture free compressed air at pressure of 3 to 4 Kegscm 2 to get uniform atomized conical spray. The coating is done by spray guns which are mounted on a heavy S.S stand can be adjusted. A Digital Timer and Pneumatic cylinder through a solenoid valve control duration of air and liquid spray.

Pressure Filling Machines are among the most popular of fillers due to the fast fill rate possible by pumping liquid right into the bottle. This saves both time and space since fewer heads are needed per any given rate of production. Furthermore pressure fillers are cost friendly to startups so long as it is compatible with the products to be filled. Very foamy liquids that are slow to settle out the foam can be run, but the pump speeds must be slowed dramatically. Another drawback is any product that has suspended solids because they foul the seals or in the case of some abrasive hand cleaners eat them up. But overall pressure filler is highly recommended for light to medium viscosity products up to the consistency of lighter hair shampoos.

Product is feed to the operating area of a rotor, having a speed of 2800 R.P.M by specially designed feed device. The product is processed by high sheer, pressure and friction between the stator and rotor, the angular gap becomes narrower towards the discharges section. This processed product continuously leaves the mill through the drain pipe, if required, it can be re-circulated.

SALIENT FEATURES

• All contact parts can be easily and quickly dismantled and cleaned.
• Machine is designed for continuous operation.
• Cylindrical screen for higher output.

 

• Flame proof electrical can be provided at extra cost.

Cylindrical mid portion and conical top portion for efficient mixing operation & provided with counter balanced lid. Lid provided with vents, view ports & charging openings.The impeller is designed to provide mixing at the bottom and at the centre of the bowl and is driven through a specially designed bearing housing that facilities inside wash facility for quick change over and also prevents leakage of powder from bottom entry and leads to longer life of gear box.The discharge port is mounted horizontally into the bowl with vertical downward opening. The opening is operated by pneumatic cylinder and discharged can be regulated for required opening.

The conveyor belt brings the container or products from the primary packing line after inspection/ labeling/ blister/ strip machine, operator in turn pickup these bottles/products and visually inspect the bottles/products and doing necessary action like primary packing, secondary packing, picking and placing at proper place.

SAILENT FEATURES:

• Structure is made of S.S. 304, 30mm sq. pipe, 16 SWG with matt finish.
• A/c frequency variable drive.
• belt alignment system for long life and straight running of belt.
• Direct gear drive.
• Length can be made as per customer requirement.
• S.S. elegantly matt finishing.
• Adjustable height of conveyor belt, to align with other machine of the line.
• Self-alignment bearing for easy maintenance.
• Rigid vibration free construction for trouble free performance

• Special type adjustable angle at initial of conveyor for strip or blister packing (optional)

The machine is HORIZANTAL TYPE & VERTICAL TYPE granulating system. The machine will be a gmp model. The machine is complete in all respects and fitted with T.E.F.C. motor. Standard reduction box and a starter. The body of the machine is "L" shaped fabricated structure and fitted with castor wheels for ease and mobility. Model 8" & 12" are vertical models whereas 6" & 10" model is horizontal model. The difference between vertical model and horizontal model is that in vertical model the oscillation is done by a gear mechanism and a vertical shaft is suspended from the top and a propeller type grinder blade moves in oscillating motion and material is pushed through the mesh to get the output of desired mesh size.

In horizontal model there are diamond shaped blades horizontally fitted and driven by a gear box through gear mechanism to give oscillating motion.

Hopper, the stirrers, sieves and all other parts that come in contact with the material to be granulated are made out of stainless steel.

A simple and positive arrangement of holding and tensioning of the screen is provided. The arrangement is such that the screen remains stretched throughout the operation and very close and uniform gap is maintained constantly. Thus it produces better quality of granules and reduces excessive wear on both stirrer and the mesh.

All the parts working on the materials being granulated can be easily and quickly dismantled for thorough cleaning without the use of spanners. Separate stirrers for dry and wet granulation are provided and they are so designed that the efficiency of granulation process is optimized in each case. The stirrers can also be replaced quickly and easily.

SPECIAL FEATURES:

• Robust and durable, quiet in operation, large out put.
• Continuous oscillating stirrer drive.
• Easy to clean. Entire working zone. And stirrer can be dismantled quickly.
• Simple screen holding and tensioning device.
• Availability of different mesh sizes of screen.

• Long life and economic of screen.

It operates on the principle of variable force swing beaters having both knife and impact edges rotating within a selected screen to get the required size reduction. Material fed in the hopper, goes down to the processing chamber where it moves to the periphery and passes through the screen radially and tangentially. Finally the processed material gets collected in the container kept below the processing chamber. Output and quality of the final product depends on three main factors Shape of beaters (knife/impact edges),

SALIENT FEATURES:

• All contact parts can be easily and quickly dismantled and cleaned.
• Machine is designed for continuous operation.
• Cylindrical screen for higher output.
• Flame proof electrical can be provided at extra cost.

• Material Charging auto screw feeder are also available.

Octagonal blender is a very precision machine, performing dry blending of powder or granules in only 10 to 30 minutes. This machine is utilized for mainly homogenizing, blending and also for granules lubrication as that facilitates better flow ability at a tablet press while compressing this granules.

The container is brought close to the blender on special trolley having lifting arrangement. This lifting pallet ensures that the container is lifted and is aligned with the transition piece fixed with the blender outlet butterfly valve. This transition piece mouth is clamped with the outer periphery of the container using special type of clamps. Now after clamping the container (100 lits) the blender is inched till the container is vertically inverted over the blender. Now once the container reaches upward inverted position, the butterfly valve is made to open by special hand wheel so that entire content of the container gets unloaded into the blender. Once it becomes empty, the valve is closed and container is brought again downward by rotating the blender again by 180oC and another container is fixed and raised and in similar way and this way entire powder content is unloaded. By this method material is loaded in batches of 50 kg each.

SALIENT FEATURES:

• Octagonal will be mirror polished from the inside & outside & structure will be matt polished.
• As per customer requirement machine will be provided with left side drive or with right side drive.
• Worm reduction gear use for speed reduction.
• Food grade rubber gasket will be used on both end of cone as well as in butterfly valve.
• Hand wheel will be provided for manual tilting of blender.

• FLP MOTOR (Optional)

This is useful for making suspensions and emulsion etc. The homogenizing head consists of stator and rotor arrangement made out of S.S. 316 quality. The stator is steel supporting rods and the rotor is driven by suitable motor. Telescopic stand for above homogenizer is made out of S.S. channel. Worm and worm wheel to lift by handle. Stands claded by S.S. 304 sheet.

Vessels and tanks are manufactured as per client's requirements and space available for installations. Tanks and vessels are available in various designs and options such as

• Plain storage tanks with loose top lid & either flat of dished bottom
• Manufacturing vessels with agitators
• Reactors
• Vessels under vacuum / without vacuums.
• Jacketed vessels and tanks.
• Vessels and tanks with limped coils etc
• Horizontal, capsule shaped, etc tanks available.
• Vessels and tanks are available from 50 ltrs to 100000 ltrs in any shape and size as per clients requirements.

Paste preparation kettle is a semi-hemispherical jacketed bowl having two shaft extensions exactly opposite, which are fixed in Plummer block bearings. This jacketed bowl has connections for steam inlet / drain and also for steam pressure. When electric heating is to be used this jacket is filled with oil and that is heated by electric heater dipped inside the jacket.

Depending upon the user requirement, paste preparation kettle has anchor or stirrer for stirring. On the shaft extension of the kettle, there is a worm and worm wheel which is turned for rotation of the paste kettle when someone wants to empty the kettle.

Water is put inside the paste kettle bowl for heating and after it gets heated, starch or other binders are added to make a binder or paste. This paste is to be then used for wet granulation process in equipments like High shear mixers (RMG) or in Fluid bed granulators.

• Entire construction in Stainless steel
• Semi hemispherical bowl ensure that entire bowl can be emptied by rotating the worm wheel.
• Simplified construction enables ease of operation.
• Steam or electric heating is possible depending upon the user requirements.
• When used with stirrer / anchor the movement of anchor is forward and reverse using cyclic timer. Stirrer can be supplied at additional cost
• When supplied with stirrer, there is a top entry drive without using any "V" belt. Stirrer can also be removed for cleaning. Temperature indication is possible at additional cost.

MINI COTA (Semi automatic Spray coating Machine)is mainly designed to replace the conventional method of manual coating of tablets and granules. Mini cota is comprised of pressure vessel whish can be provided with S.S. jacket (for Sugar Coating) with controlled heaters, safety valve, pneumatic stirrer (Oscillating type) , spraying nozzles and compact control panel with Pneumatic cylinder for intermittent spray with timer.

Vessel is filled with coating solution and pressurized by oil/ moisture free compressed air at pressure of 3 to 4 Kegs/cm 2 to get uniform atomized conical spray. The coating is done by spray guns which are mounted on a heavy S.S stand can be adjusted. A Digital Timer and Pneumatic cylinder through a solenoid valve control duration of air and liquid spray.

SALIENT FEATURES:

• It is available with two spray guns mounted on S.S heavy stand which can be adjusted according to requirement.
• Provided with Pneumatic Stirrer
• Specially designed pneumatic cylinder is used which avoids dripping of liquid when spraying is stopped
• All contact parts are of S.S. 304 / 316

• Spray guns are of Bellows make

We are leading supplier of huge range of Air Jet Cleaning Machine.

The machine can be easily inspected and better accessed from the both the sides. The driving and controlling elements are protected from splinters, product spillage and jets of water. All the parts coming in contact with the filling liquid are made out of stainless steel 316 and can easily be cleaned and sterilized.

Scramblers & UN -Scramblers size 48", 36", 30" & 24" diameter, with variable pitch pulley drives OR direct geared motor driven with variable speed drive, to ensure uniform flow of containers to suit different machines and purpose on line.

The unit is built on M. S. Square pipe frame or optional S. S. Square pipe and totally encompassed with S. S. Coverings. The S. S. Cladded aluminum cast disc, soiled guide rails; helical gear housing provides a serials and noiseless performance for a long time.

SALIENT FEATURES:

• All exposed parts of SS or Aluminum to avoid any rusting.
• Helical gear ensures jerk free and noiseless performance.
• Square pipe frame imparts vibration free performance and allows absolute cleanliness and ease of cleaning even from inside of the unit.
• In the event of feeding tray option only. (OPTIONAL)

• Variable A/c Frequency drive.