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Roll Forming & Bending Machines

We offer a complete product range of Rapid Mixer Granulator and Oscillating Granulator

Rapid Mixer Granulator

Cylindrical mid portion and conical top portion for efficient mixing operation & provided with counter balanced lid. Lid provided with vents, view ports & charging openings.

The impeller is designed to provide mixing at the bottom and at the centre of the bowl and is driven through a specially designed bearing housing that facilities inside wash facility for quick change over and also prevents leakage of powder from bottom entry and leads to longer life of gear box.

The discharge port is mounted horizontally into the bowl with vertical downward opening. The opening is operated by pneumatic cylinder and discharged can be regulated for required opening.

SPECIAL FEATURES:

  • Air purged shaft seals eliminating powder entering the seal.
  • Built in cleaning system for both shaft seals.
  • Layouts to suit individual requirements possible.
  • Machine can be provided with loading & unloading units to form an assembly line & reduce material handling (Optional feature)Machine can be provided with loading & unloading units to form an assembly line & reduce material handling (Optional feature)
  • Fanner taper lock pulley on main drive to reduce vibration and better transmission efficiency.
  • Main Bearing Housing provided with 3 nos Oil Seals and sleeve to minimize powder leakages / cross contamination.
  • Main panel provided with pressure switch control for proper functioning of the machine at desired pressure of air only to prevent powder entry into impeller and eliminates jamming of impellers.
  • Circuit provided with interlock contactors so that chopper cannot operate directly, independently.
  • Discharge plunger provided with 3 position solenoid valves to open and close at desired levels, thereby regulating the discharge and preventing discharge of large lumps.

  • Pneumatic circuit provided with non return valve and water inlet./ outlet connections for facilitate washing of the main impeller assembly withou dismantling, to facilitate faster change over.

Model

Working Volume

Gear Box Ratio

Main Motor HP(1500/750 RPM)

Chopper Motor HP(1500/3000 RPM)

Discharge ht.

 

Ltrs

Kgs

 

 

 

 

RMG 25

25

5-7.5

4”

3/5

1.5/2

600

RMG 50

50

25

4”

3/5

1.5/2

600

RMG 100

80

40

7.5:1

7.5/10

2/3

700

RMG 150

120

60

7.5:1

10/15

3/5

780

RMG 250

200

100

10:1

22.5/30

3/5

1055

RMG 300

240

120

10:1

22.7/30

3/5

1200

RMG 400

320

160

10:1

35/40

5/7.5

1200

RMG 600

480

240

10:1

40/50

5/7.5

1200

RMG 800

640

320

15:1

50/60

5/7.5

1200

RMG 1000

800

400

15:1

63/85

10/15

1200

RMG 1200

1000

500

15:1

80/100

10/15

1200

View Complete Details

Oscillating Granulator

The machine is HORIZANTAL TYPE & VERTICAL TYPE granulating system. The machine will be a gmp model. The machine is complete in all respects and fitted with T.E.F.C. motor. Standard reduction box and a starter. The body of the machine is "L" shaped fabricated structure and fitted with castor wheels for ease and mobility. Model 8" & 12" are vertical models whereas 6" & 10" model is horizontal model. The difference between vertical model and horizontal model is that in vertical model the oscillation is done by a gear mechanism and a vertical shaft is suspended from the top and a propeller type grinder blade moves in oscillating motion and material is pushed through the mesh to get the output of desired mesh size.

In horizontal model there are diamond shaped blades horizontally fitted and driven by a gear box through gear mechanism to give oscillating motion.

Hopper, the stirrers, sieves and all other parts that come in contact with the material to be granulated are made out of stainless steel.

A simple and positive arrangement of holding and tensioning of the screen is provided. The arrangement is such that the screen remains stretched throughout the operation and very close and uniform gap is maintained constantly. Thus it produces better quality of granules and reduces excessive wear on both stirrer and the mesh.

All the parts working on the materials being granulated can be easily and quickly dismantled for thorough cleaning without the use of spanners. Separate stirrers for dry and wet granulation are provided and they are so designed that the efficiency of granulation process is optimized in each case. The stirrers can also be replaced quickly and easily.

SPECIAL FEATURES:

  • Robust and durable, quiet in operation, large out put.
  • Continuous oscillating stirrer drive.
  • Easy to clean. Entire working zone. And stirrer can be dismantled quickly.
  • Simple screen holding and tensioning device.
  • Availability of different mesh sizes of screen.

  • Long life and economic of screen.

HOPPER CAPACITY

15 & 30 LTRS. (8” & 12”)

SCREEN AREA

8” x 12” respectively

OUTPUT

30 TO 100 / 200 KGS/HR (APPROXIMATELY DEPENDING UPON THE MATERIAL

POWER SUPPLY

1 H.P (8”) 1.5 H.P. (12”). 1440 R.P.M , 440 VOLTS, 3 PHASE, 50 CYCLES A.C.

APPROXIMATE DIMENSIONS

28” X 16.5” X 48”

   
   
  HORIZONTAL MODEL
 

HOPPER CAPACITY

34 LTRS

SCREEN AREA

12.4” X 14.3” LENGTH

OUTPUT

30 TO 200 KGS/HR (APPROXIMATELY DEPENDING UPON THE MATERIAL

POWER SUPPLY

1.5 H.P 1440 R.P.M , 440 VOLTS, 3 PHASE, 50 CYCLES A.C.

APPROXIMATE DIMENSIONS

28” X 16.5” X 48”

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