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Our Complete range of products are Ampoule Washing Machine, Vial Washing Machine, Automatic Rotary Ampoule Washing Machine, Automatic Linear Tunnel Type Bottle Washing Machine and Automatic Linear Tunnel Type Vial Washing Machine.
The dump loading procedure may be used, if the Ampoules/Vials are ready to dump Boxes, which will have exactly into the same number of Ampoules/Vials and the pitch, as the loading tray. Alternatively, each Ampoules/Vials have to be arranged into the tray. The loading trays are placed directly into the Machine and the Handle bar into the lowered for Automatic centering of Washing needles into the Ampoules/Vials mouth. The Top cover is also lower and switch is operated Automatic Sequential washing both from inside & outside of each individual Ampoule/Vial. The machine will automatically stopped after one complete cycle & for removal of tray, reverse procedure is to be observed.
| Multi-Jet Needles | Maximum Vial Size (ml) Up to | Maximum Ampoule Size (ml) Up to |
| 56 Needles | 100 | Any Size |
| 99 Needles | 030 | Any Size |
| 189 Needles | 010 | Any Size |
| 240 Needles | 003 | 10 |
| 340 Needles | 002 | 05 |
| 432 Needles | – | 03 |
Ampoules feed from the Infeed tray are received on an Infeed Feed worm then moves on Infeed Star Wheel. The Grippers picks up the Ampoules from Infeed Star Wheel and invert it in neck down position over washing needles and move along with the needle bar for Washing. On completion of a cycle, washed ampoules are again inverted to neck upward position and feed to output star wheel. Washed ampoules received from output star wheel can be collected on Output Tray or can be pushed to tunnel.
| Model | DRAW – 120 | DRAW – 240 |
| Output | 60 to 120 Ampoules/Minute | 120 to 240 Ampoules/Minute |
| Ampoule Diameter | 9mm to 21.5mm | 9mm to 21.5mm |
| Ampoule Height | 60mm to 140mm | 60mm to 140mm |
| Power Specification | 4 HP, 3 Phase 50 Hz, 4 wire system | 4 HP, 3 Phase 50 Hz, 4 wire system |
| Optional Accessories | PLC with HMI | PLC with HMI |
| Aluminum Profile Cabinet | Aluminum Profile Cabinet | |
| covering full machine | covering full machine | |
| Utility | Air – 20 CFM Water – 200 to 500 Liter/Hour depend upon Ampoule size | Air – 20 CFM Water –200 to 500 Liter/Hour depend upon Ampoule size |
| Water Tank & Pump | 3 Nos. each with 25 Liters Capacity & Centrifugal Pump | 3 Nos. each with 25 Liters Capacity &Centrifugal Pump |
| Overall Dimension | 2050mm L x 2000mm W x 1210mm H |
2450mm L x 2000mm W x 1300mm H
|
,
| Washing | Wash | |
| 1st | wash | Recycled Water(WFI) |
| 2st | wash | Compressed Air |
| 3rd | wash | DM water |
| 4th | wash | Compressed Air |
| 5th | wash | Water for Injection(WFI) |
| 6th | wash | Compressed Air |
Bottles pushed from Infeed tray and then move on Wiremesh conveyor Belt, which align the Bottle in correct position, to enter into the carrier pocket with help of oscillating guide rails. Oscillating arm deliver the Bottle inside pocket in mouth down position over spraying nozzles. Multijet sprayers fixed at the top cause the total External and Internal surface to be Washed. To avoid any possible cross contamination between two different waters. Each washing station is provided with an independent Circuit. Carrier pocket is moving with indexing motion. When the baskets have completed their motion the needles are lifted. They penetrate the Bottles, Spraying Jets of water or compressed air then Return Down. The baskets movement then advances by one Station. Each station of Bottles passes through the washing cycles selected. The duly washed Bottles then delivered to the Out feed tray with neck opening upward and then automatically re ordered to a next Operation.
Salient Features:
| Model | DBWT-100 | DBWT-150 |
DBWT-200 |
DBWT-250 |
| Output | 50 to 100 Bottles/Min | 100 to 150 Bottles/Min |
100 to 200 Bottles/Min |
200 to 250 Bottles/Min |
| No. of Pockets | 10 | 12 |
16 |
20 |
| Electrical Characteristics | 3.5 HP, 415 Volts, 50 Hz, 3 Kw, 4 Wire System | |||
| Tank Capacity | 80 Liter | |||
| Wash Cycle | 3 Inner+1 Outer+1 Air | |||
| Water / Air Consumption | 400 Liter/Hr/ Cycle/Pressure 2.5 Kg @ 20 CFM | |||
| Overall Dimensions (L x W x H) | 1150 X 2500 X 1550 | 1450 X 2500 X 1550 |
1450 X 2500 X 1550 |
2900 X 2500 X 1130 |
| Change Parts | A) Neck Dia. Bottle Holding Pocket | |||
| B) Flat Container Size: Delivery Chute | ||||
Vials are pushed from Infeed tray and then move on Wiremesh conveyor Belt, which align the Vial in correct position, to enter into the carrier pocket with help of oscillating guide rails. Oscillating arm deliver the vial inside pocket in mouth down position over spraying nozzles. Multijet sprayers Set at the top cause the total External and Internal surface to be Washed. The Sprayers nozzles are movable in fixed Up-Down position as per Customer Requirement. To avoid any possible cross contamination between two different waters. Each washing station is provided with an independent Circuit. Carrier pocket is moving with indexing motion. When the baskets have completed their motion the needles are lifted. They penetrate the Bottles, Spraying Jets of water or compressed air then Return Down. The baskets movement then advances by one Station. Each station of Vials passes through the washing cycles selected.
The duly washed Vials then delivered to the Out feed tray with neck opening upward and then automatically re ordered to a next Operation.
Salient Features:
| Model | DVWT – 80 | DVWT-100 | DVWT-120 | DVWT-200 |
| Output | 80 Vials/Min | 100 Vials/Min | 120 Vials/Min | 200 Vials/Min |
| No. of Pockets | 8 | 10 | 12 | 20 |
| Electrical Characteristics | 3.5 HP, 415 Volts, 50 Hz, 3 Kw, 4 Wire System | |||
| Tank Capacity | 80 Liter | |||
| Wash Cycle | 3 Inner+1 Outer+1 Air | |||
| Cycle Timing | 3.5 Second for each wash + 1.5 second for traveling. | |||
| Water / Air Consumptions | 400 Liter/Hr/Cycle/ Pressure 2.5 Kg @ 20 CFM | |||
| Overall Dimension (in mm)(L x W x H) | 1150 x 2500 x 1550 | 1450 x 2500 x 1550 | 1450 x 2500 x1550 | 900 x 2500 x1130 |
| Change Parts | A) Neck Dia. Vial Holding Pocket | |||
Vials feed from the Infeed Turn Table are received on an Infeed Star Wheel. The Grippers picks up the Vials from Infeed Star Wheel and invert it in neck down position over washing needles and move along with the needle bar for Washing. On completion of a cycle, washed vials are again inverted to neck upward position and feed to output star wheel. Washed Vials received from output star wheel can be collected on Output Tray or can be pushed to tunnel.
Salient Features:
| Model: | DRVW-120 | DRVW-240 |
| Output | 60 to 120 Vials/Minute | 120 to 240 Vials/MinuteVial |
| Diameter | 14mm to 56mm | 14mm to 56mm |
| Vial Height | 32mm to 110mm | 32mm to 110mm |
| Power Specification | 4 HP, 3 Phase 50 Hz, 4 wire system | 4 HP, 3 Phase 50 Hz, 4 wire system |
| Optional Accessories | PLC with HMI, Aluminum Profile Cabinet, covering full machine | PLC with HMI, Aluminum Profile Cabinet, covering full machine |
| Utility | Air – 20 CFM Water –200 to 500 Liter/Hour depend upon Ampoule size | Air – 20 CFM Water – 200 to 500 Liter/Hour depend upon Ampoule size |
| Water Tank & Pump | 3 Nos. each with 25 Liters Capacity & Centrifugal Pump | 3 Nos. each with 25 Liters Capacity & Centrifugal Pump |
| Overall Dimension | 2050mm L x 2000mm Wx 1210mm H | 2450mm L x 2000mm W x 1300mm H |
Dhara Engineers (Dhara Engineers)
32, Kameshwar Estate, Plot No. 3609, Phase – IV GIDC, Vatva, Mehmdabad Highway, Ahmedabad, Gujarat - 382445, India
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