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Air Agitation Blowers

In electroplating, agitation serves the purpose of frequently renewing the cathode film, thus decreasing polarization and enabling the use of higher current densities with consequent finer grain deposits at higher speeds.
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Ced Coating Plant

Extremely high corrosion protection. A 20 micron dry film thickness can withstand as much as 1000 hours salt spray test ASTM B117. Able to coat highly recessed areas. Able to coat complex shapes with a very high degree of accuracy and repeatability.
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Water Transfer Printing Machine

A REVOLUTIONARY process by which objects are 3 dimensionally decorated without changing their mechanical and chemical characteristics. Water transfer printing can be done on a wide variety of materials and is particularly suited to PLASTICS, METALS, GLASS, CERAMICS, WOOD AND MDF.
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STANDARD PLATING RECTIFIERS

A. C. INPUTRectifiers are designed to work off 415 V AC nominal 3 phases, 50Hz supply and are suitable for a range of 375V to 415-V. Units of very small capacities namely 8V/12V/16V and upto 100 Amps can also be supplied to work off the input voltage of 240V AC nominal 1 phase, 50 Hz supply.
D. C. OUTPUTThe D.C. output is continuously adjustable from 0 to full rated value, from no load to full rated current, over the input range described. All the 3 phase units are having a low ripple of approx. 5% and as such are suitable for any kind of metal finishing.
MAJOR COMPONENTSThe units are assembled with high quality materials, and the components are manufactured to relevant specifications as follows:

a) MAIN TRANSFORMER:The transformer is wound with electrolytic copper conductors, class 'A insulation and conforms to IS 2026 in general. The laminations used are C.R.G.O. Silicon steel low less type. The wound coils are vacuum impregnaked, by using oven-baked varnish.
b) I. P. T.:For high current units, transformer secondary is generally double vye, and an I. P. T. wound with copper is provided on the secondary to extend the conduction period of windings and diodes.
c) SILICON RECTIFIER:The Rectifier is assembled by using silicon diodes mounted on heat sinks and connected in full wave circuit. Individual R. C. components are used for hole storage protection. The diodes assembly is always selected to have at least 40% extra rating above the max. Output current.
d) REGULATOR:In order to facilitate voltage variation from zero onwards, a continuously variable voltage auto transformer conforming to IS 5142 is incorporated. The variacs are oil-cooled units and are used as independent units, or some times, accommodated in the transformer tank. Motorization is provided as optional feature.
PROTECTIONS AND METERING:As a general protections on the input, an MCB and 3 nos fuses on the output of variac terminals are provided. 3 nos pilot indicators are incorporated on incoming side. 96 sq. cm. and an ammeter with suitable shunt are provided to read the output parameters.
EXTRA FEATURES:For all the rectifiers used in continuous automatic, semi automatic plants, we can also incorporate special features as follows:1. Remote switching on by using contactors and bimetal overload relay.2. Push Button operation by motorization for variacs.3. Constant Voltage or Constant Current features using electronic circuits.4. Variac Zero start facility.5. Timers, time totalizers, ampere-hour meters etc.
Descriptive literature and detailed maintenance instructions accompany every unit of ours, to expect trouble free service over long periods.

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Polishing Compositions

1) Red CompositionsThis is used for quick cutting and for fineness in Polishing.
2) Green CompositionThis is used for finishing of Stainless Steel and for achieving better Chrome finish on Chrome Plated items.
3) S.S. White CompositionAs the name suggests, it is normally used for cutting and polishing of Stainless Steel, particularly Cutlery and Utensils. Also used for finishing dull chrome deposits.
4) Emery CompositionBlack This is used for finishing of ferrous components. This composition helps to remove scratches and for final finish of Iron and Steel items prior to Nickel Plating.
5) RougeThis is used for finishing of Brass Articles and also for finishing of Gold, Silver items.

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BOTTOM EMPYING DRYER

This Dryer of two main M. S. Channel section supports at sides and heavy duty M.S. Angle Irons, in which the main chamber of Dryer is mounted.
The Perforated Basket is rotated vertically by shaft fitted in Taper Rubber cone Bush.
The Main Shaft is rotated by V. Belt driven by vertically mounted Electric Motor.
The Articles to be dried are to be fed in the Basket by opening the Lid provided on the top of Container and dried articles are emptied from the bottom by merely pressing the handle lever provided on the top of the Machine.

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Salt Spray Apparatus

In the Salt Spray Apparatus Chamber articles are exposed to a mist of salt saturated air produced by spraying common salt solution into a closed cabinet. The articles are positioned so that they are exposed to the mist produced.
The Apparatus consists of:1)An acrylic mist chambers thats non-corroding.2)A compressor for compressed air supply to chamber.3)Atomizing nozzles for mist formation.4)A specimen supporter.5)Heater with temperature controller. (optional)

Standard size:
a) 885 (L) x 510(B) x 310 (H)
b) 450 (L) x 250 (B) x 220 (H) mm.

Models where main Chamber is made from PVC/PP are also available.

To conform with ASTM B 117, models where the Salt Solution container is outside of Spray Chamber are also available.

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Chiller Unit

Since this process works best at temperature around 25 Deg. C, a Chilling arrangement of suitable capacity is recommended.

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Vibratory Polishing Machine

This consists of a Bowl or Tank shaped Unit to hold Polishing media (chips or balls), water & other Chemical compounds. This unit is mounted on a strong frame. The articles to be polished are vibrated at a suitable amplitude and frequency and roll over each other to achieve suitable deburring, descaling, radiusing, & finishing as required. This machine is far more effective & faster than conventional barrels. Suited for intricate & delicate components. Recommended for jewellery applications. Different sizes available.

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Turbine Blower

These blowers consist of a dynamically balanced impeller, which revolves in as stator-cum compression chamber having very fine clearances between them. The impeller is fitted directly on to the motor. Both the suction and pressure openings are located on the outer periphery of the stator to reduce impedence to the air flow thereby developing vacuum and pressure.

Feature:
No lubrication is required since there is no friction and hence the air is absolutely oil free.
Practically nil maintenance cost.
Extremely compact unit and can be mounted inside the machines.
Silencer ensures low noise.
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Rectifier

This is a special Rectifier of capacity ranging up to 100 Volts and 20 Amps. The capacity required depends upon the number of pieces loaded in any batch. The Rectifier consists of ramping arrangement for gradual increases of the voltage, Digital Timer and Digital Meters. The Dimmerstat should be motorized with a Contactor arrangement.

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JIGS (PLATING RACKS)

When large volume of production is required, it is convenient to use Plating Racks or Jigs. These jigs are made from copper or Brass and the contacts are made from Spring Steel or Phosphor Bronze. The Unit is then coated with an Acid / Alkali resistant Plastisol or PVC Coating.

Jigs can even be made from S. S. and Titanium for specific applications.

Jigs have to designed in accordance with the shape & size of component, Tank Size, production desired, and Current Distribution. We undertake designing & fabrication of Jigs for both Manual and Auto Matic Plants.

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TOP OPENING DRYERS

These dryers are of solid construction with a strong & heavy base of Casting. The Body is of sheet metal. The Flywheel and the Perforated Basket are balanced to reduce vibrations. Heating is provided with Elements, which can be easily replaced. The lid is interlocked with the Foot Pedal, which cuts off power supply to the Motor & Heaters.

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WATER WASHED AIR AGITATION

This is a rotary air unit, complete with air vessel, fitted with safety valve and water level indicator. It provides clean, water washed air for agitation and does not require oil for lubrication. It is kept cool and lubricated by the circulation of water. On account of this, danger of contamination of plating solution with atomised oil of air is avoided. The air receiver vessel is hot dip galvanised to resist against rusting.

These units are available in 4 capacities:

Model Cu.ft.min. Motor H.P. RPM
EAA1 9.5 1 2800
EAA2 19 2 2800
EAA5 69 5 1440
EAA7 104 7.5 1440
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D.M WATER PLANT

A suitable capacity D.M. Water Plant is recommended so as to get water of less than 5 microsiemens.

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Temperature Controller

These are Units with Digital Temperature Indicator cum Controller. They are mounted in a Acid / Alkali resistant PVC / Polypropylene Body with suitable gasket to prevent fumes inflow into the body. The Units are complete with a PT 100 type Sensor which can be installed in the Plating Vat using Titanium or Glass Tubing. The Units are easy to install and maintain.

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Digital Ph Meter

Digital pH Meter is a simple direct Indication Instrument, which measures pH. pH is an important measurement in Electroplating

We offer:
Laboratory pH Meter:-
This is Table Top model with pH Electrode, Stand etc and 3.1/2 Digit Display. Resolution is 0.01.

Portable pH Meter:-
This is a pocket model with 0.1 Resolution and lower accuracy, but with convenient handling as it has built in electrode. Measurement is possible in process itself.

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HULL CELL APPARATUS

Hull-Cell provides a simple and rapid method of visually testing the quality of Electroplated deposits and of determining the effects of different variables over a wide current density range, temperature, bath composition, addition to the Plating solution or of purification treatment etc.,
The Apparatus consists of:
1) Perspex Chamber of 267 ml. Capacity.
2) Air Agitation pipe with Air Bubbler.
3) Built - in heater with Thermostat Controls.
4) DC supply by Lab Rectifier.
5) Polished M.S./ Brass Test Panels.
6) Anode pieces of Electrolyte.
7) Timer 0/60 Minutes (Manual)- (Optional).

Optional:
a) Special Hull Cell made of acrylic of 1000 cc. Or 267 ml. without Heater.
b) PVC Hull cell use with Chrome Solutions.
c) Solid State rectifiers of 8V/5 Amps, 8V/10 Amps, and 12V/10 Amps, ripple free, twin range, two channel outputs etc.,

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DIAPHRAGM BLOWER UNITS

These are portable Mini Diaphragm Compressor. They provide oil free air with built-in Micro Air Filter. Noise volume is low and hence they are suitable for small Plating Plants and Laboratory etc. Capacity 1.75 CFM & 50 Psi in single Diaphragm Die and 2.8 CFM & 50 Psi in double Diaphragm Die.

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SULPHATE ESTIMATION KIT FOR CHROME

The presence of an acid radical such as sulphates in a Chromium Solution is a basic requirement, which makes deposition of Chromium possible. Sulphates act only as a Catalyst and are not consumed in the reaction. However, a loss is encountered due to drag out of solution, and throwing power is critically affected.
The Sulphate estimation kit provides the quickest and simplest method for estimation and control of Sulphates with accurate results. The kit is easy to operate. Directions are easy to follow. Solutions are clearly indicated. The Kit, as illustrated, is complete with:

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Curing Oven

After blow-drying the coated pieces are required to be cured in an air circulatory oven. The articles are required to be cured at 160 Deg. C for 20 minutes. The pieces may be either loaded on the Trolleys for convenient handling or loaded in the Oven in any suitable manner.

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HOT AIR BLOWER UNIT

After the coating is completed on the pieces, they are required to be blow dried, which ensures removal of excess drops of Lacquer as well as increases the temperature of the articles before they are taken for Oven curing.

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