Thermocol Plate Making Machine

Listing ID #1462835

Thermocol Plate Making Machine uses double-screw foam sheet extrusion technology. The new technology paper used over here is PSP foam sheet. We are a leading manufacturer, exporter and supplier of Thermocol Plate Making Machine, New Delhi, India. It is used because of its features of good plasticity, safety and heat preservation. It is well known for the stable performance, high automation and big capacity. The automatic feeding unit is already installed and the feeding capacity stands good as 350-450kg/hr. The standard form stands at standard form of conical CE standard.

Detailed technical information : Automatic feeding unit and feeder table CE standard -

• Auto feeding unit 1set
• Feeding capacity : 350-450 kg/hr
• Feeding method : Auto feeding
• Hopper : standard form conical CE standard
• Driving motor : 1 set Power: 0.75kw

Talcum powder injection unit Italy technology) :

• Feeding capacity : 0-3 kg/h
• Feeding method : Sprial and constantly Driving motor : 0.25KW×2
• Talcum powder injection unit adopts Italy technology. Double screw substitute single screw, Solve the poor mobility features of talcum powder. The motor is controlled by inverter to make talcum powder injection accurate and stable

PSP90 ½^_OX ½^_O½_{^O :}

• PSP90 Extruder
• 1¼ ½The screw and barrel Screw diameter: 90mm
• Screw and the barrel material - 38CrMoAlA with nitrogen and alloy spraying treatment L/D: 36:1
• Motor power : AC 45kw (motor controlled by inverter) Heating zones: 5 pcs
• Heating voltage : 380V
• The barrel is heated by casting aluminum heating rings with protective cover. 2) Gear box
• Model : hard tooth-surface 280 Material - FCD25 malleable cast iron
• Gear wheel : SCM4 special gear wheel burnishing and heat dealing.

PSP120 Extruder :

• The screw and barrel Screw diameter : 120mm
  
  • Screw and barrel material : 38CRMOALA with nitrogen and alloy spraying treatment L/D: 32:1
  • Motor power : AC45kw (motor controlled by inverter) Heating zones : 7 pcs
  • Heating voltage : 380V
  • Main motor drives gear box. Cooled by inner recycled water, good cooling effect, temperature will be lowed down very fast. Sealing device between 1st and 2nd screw is our patent, its very good for the sealing, material will not leak.

• Gear box
  
  • Model : hard tooth-surface 280 Material: FCD25 malleable cast iron
  • Gear wheel : SCM4 special gear wheel burnishing and heat dealing

Screen changer :

• Bypass converting screen changer, material pressure is filtered equally when screen is changed, no stop, no sheet broken, no wasted material.
• Heating zones : 4 pcs

Die head :

• The mould is nitrogen treatment to ensure wear resistant. The die mouth material is carbon steel. There are 10 adjustable screws on the outer mould to adjust the gap of die lip. The flange material is steel 45#.
• The temperature is tested in the 2 zones by thermocouple. Install temperature indicator on die head to show die head temperature to be convenient for checking. Besides, there is fuse pressure gauge to show die head pressure to adjust high quality sheet.
• 3¼½ Air ring in front of die head blow compressed air to foam sheet, make the foam surface smooth and glossy.. 4
• Die head heater adopt water cooling style, quick low temperature, convenient for operation, safety and sanitation.

High pressure metering pump :

• The high pressure pump is manufactured in China with good quality, famous brand, German technology
• Flow volume - 40L/H, and the highest vented pressure: 20Mpa.
• Injecting valve core material is stainless steel.
• Pump base is weld by profile stee

Shaping, cutting and cooling unit :

• Consist of bracket and barrel
• Barrel : cast aluminum, smooth surface and good concentricity, inner cycle water cooling, good cooling and little distortion
• Barrel core with wind cooling device cooled product inner surface. Meanwhile blow up foamed product and shape good product.
• There is one slitting cutter under the barrel.

Haul-off unit :

• Pressing roller goes up and down quickly, controlled by inverter, speed adjustment accurately, haul off smoothly.
• Haul off roller material : rubber, wearable
• Up pressing roller specification : ®100mmX1250mm 1 pc Main driving roller specification - ®350mmX1250mm 2pcs
• Chain transmission driven by motor, motor power 2.2Kw, cycloidal gear box
• Equip with meter counter. Length can be freely set as needed. After reaching the set length, meter counter will give signal. The red signal of haul off machine sparkles. Meter counter start to work again
• Equipped with an ion fan, installed at the exit of haul off foam sheet, ion wind blow on the surface of foam
• Sheet, eliminating the statics caused during foam sheet production, to avoid static spark.
• Expanding roller materia : stainless steel size -75x1250mm 1pc

Double position winder :

• Driving power of winder is torque motor. Use torque controller to regulate motor speed. The specification is 16N.M. The transmission of torque motor and winding roller is driven by chains.
• Winding axis is stainless steel. Pneumatic control, equipped with automatic removing device for labor saving.
• Winder has two sets of switches, one set is press button, the other is pedal switch, easy operation and guarantee safety
• Maximum winding diameter is 1200mm, and the maximum valid width of reel is1200mm.

Electrical control system :

• The first and second screws speed is both controlled by 45kw inverter, which is stable and accurate.
• Solid state relay, air switch and electrical equipments all adopt domestic famous brand.
• The temperature controller shows each zone temperature accurately and controls heating system.
• The electric control system has total 18 pcs control zones. The first barrel has 5 pcs. The screen changer has 4 pcs. The second barrel has 7 pcs and the machine head has 2 pcs.