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The Non-conventional Method of making Sponge Iron is done in the Tunnel Kiln Process as compared to the Old Rotary Kiln process. In the conventional process of Tunnel Kiln Process, the Iron Ore and Coal are fed in the Crucibles or Saggars of Silicon Carbide and Loaded on the Trolleys. These trolleys are then fed to the Tunnel Kiln for reduction and the Product is Sponge Iron. In the Conventional Method, it takes almost 40hrs for the Complete Process.
Details : In the Tunnel Kiln Process also, we have three different Technologies, which are as follows :