Our Products
General Description :
Toolex is epoxy base vinylester tooling gelcoat perfectly suited in making of FRP moulds for open and closed moulding processes. Mould will have properties like substantial gloss retention, resistance to splitting, stability at high temperature. Tooling gel coats are specially designed to provide a highly polish-able and durable surface to moulds. They are formulated to create a surface capable of yielding hundreds of releases, resist surface damage and work well with a wide range of release agents. These require very high levels of durability to overcome the mechanical and thermal stresses encountered during the curing and demoulding processes. Give long production cycle to be carried out on the mould. The outer surface layer must be able to protect an object from atmospheric, chemical, and ultraviolet radiation.it prevents water absorption inside the fibre of the material as well as deterioration due to aggressive saponification. Indispensable for the production of a mould that is adequately resistant. It provides wet-out, easy air release, low shrinkage, and higher deflection temperature.
MOULD CONCEPTION :
FACE COAT :
SKIN – LAMINATE
INTERMEDIARY :
STRUCTURAL
Vinylester resin & Gelcoat
We offer wide range of tooling grade resins and gelcoat based on vinylester, suitable for all kind of FRP mould making.
Our tooling resin and gelcoat has following properties :
The resins available for tooling are :
GLASS FIBRE REINFORCEMENT
As commitment to provide one step complete solution to composite industry INNOVATIVE RESINS supplies best Glass fiber products from established manufacturers and provide a complete range of glass fibers.
The Available are :
CATALYST SYSTEMS
Company also Provide good quality catalyst systems MEKP from its own brand and also Akzonobel brand.
The Available are :
ACCELARATOR
Company Offers own Accelerator/Cobalt Systems and also ALFA Cobalt make for FRP Industries
The Available are
RELEASE AGENTS
ACCESSORIES
The Available are
PIGMENT PASTES
Innovative produces finest quality of pigment paste with the brand name INOX PIGMENTS with the industry standard and RAL based customized as per client requirement. We offer a wide range of colors strictly adhere to match colors with SPECTROPHOTO METER to ensure color consistency.
Technical Support
Our technical teams are Experts in Tooling Process raw material requirements, processing technology and are happy to help our clients whenever required. Our Technical person will visit immediately if you face any kind of issue whether that related to your production process or any raw material. He will assist you handle the same, and share RCA (Root cause analysis)/CAPA (Corrective and preventive action) closer.
COMPARISON CHART
SPECIFICATION | ISO GELCOAT | TOOLEX GELCOAT | BENEFITS |
---|---|---|---|
Number of release cycle |
With traditional isophthalic based gelcoat generally after 300 to 500pcs releases there are damages in the die like cracks, star marks, roughness, crazzing. | DIE made with TOOLEX gelcoat no. of releases can be drawn more than 1000 to 2000pcs without any damages. | reduces Downtime of die and hence high productivity Reduces overall die cost per unit |
Finishes |
Standard and Dull finish die hence product finish is also dull and poor. | DIE made with TOOLEX is having extra ordinary high gloss finish which produces equally excellent finishes in products. | Increases saleability of the product Better value addition can be realised |
Production |
Traditionally Production from a single die is 1-2 pcs in 8hr shift | As Release is fast and smooth so efforts and time in releasing reduces significantly and production increases by 20% | Overall production time reduces by 10% Higher production and manpower cost reduction by 10 - 20% |
Maintenance |
It require regular maintainence | Due to its hardness, strength it doesn’t require buffing and cleaning regularly. | It saves COST and TIME. Production will smooth and Fast. |
Ease to apply |
As its viscousity is normal labour require more efforts | Its viscosity is low so applying its layer is easy and fast. | It reduce cost of a DYE due to low viscosity quantity will be less apply by 20-30%. |
Fiber Reinforced Plastics (FRPs) are widely used in marine sector owing to their high specific strength and resistance to marine corrosion. For naval application, additional advantages are transparency to radar wave and better vibration damping than metals.For engineering application, principal requirements are inherent strength and a defined temperature limit up to which the strength is sustained to the desired level. The secondary requirements are high toughness, resistance to cyclic fatigue, low creep, low relaxation, environmental stability, and ease of joining and maintainability. The third most important factor is investment cost and processing cost. So far as mechanical strength is concerned, the Elastic Modulus in all modes and ultimate strengths are important.
Unsaturated polyester resin
We offer wide range of marine grade resins based on, orthophthalic, Isophthalic, terephthalic suitable for all kind of marine application.
Our marine grade resin has following properties :
The resins available for marine application are :
GLASS FIBRE REINFORCEMENT
As commitment to provide one step complete solution to composite industry INNOVATIVE RESINS supplies best Glass fiber products from established manufacturers and provide a complete range of glass fibers.
The Available are
CATALYST SYSTEMS
Company also Provide good quality catalyst systems MEKP from its own brand and also Akzonobel brand.
The Available are :
ACCELARATOR
Company Offers own Accelerator/Cobalt Systems and also ALFA Cobalt make for FRP Industries
The Available are
RELEASE AGENTS
ACCESSORIES
The Available are
PIGMENT PASTES
Innovative produces finest quality of pigment paste with the brand name INOX PIGMENTS with the industry standard and RAL based customized as per client requirement. We offer a wide range of colors strictly adhere to match colors with SPECTROPHOTO METER to ensure color consistency.
Technical Support :
Our technical teams are Experts in marine Process raw material requirements, processing technology and are happy to help our clients whenever required. Our Technical person will visit immediately if you face any kind of issue whether that related to your production process or any raw material. He will assist you handle the same, and share RCA (Root cause analysis)/CAPA (Corrective and preventive action) closer.
Unsaturated polyester resin - We offer wide range of Hand Lay Up Resins based on Orthothalic, Isophthalic & Terephthalic, suitable for all kind of Door Lamination profiles.
Our Door Lamination resin has following properties:
The resins available for Door Lamination are:
GLASS FIBRE REINFORCEMENT
As commitment to provide one step complete solution to composite industry INNOVATIVE RESINS supplies best Glass fiber products from established manufacturers and provide a complete range of glass fibers.
CATALYST SYSTEMS
ACCELARATOR
FILLER & ADDITIVES
RELEASE AGENTS
ACCESSORIES
PIGMENT PASTES
Innovative produces finest quality of pigment paste with the brand name INOX PIGMENTS with the industry standard and RAL based customized as per client requirement. We offer a wide range of colors strictly adhere to match colors with SPECTROPHOTO METER to ensure color consistency.
TECHNICAL SUPPORT :
Stone veneer is a thin layer of any stone used as decorative facing material that is not meant to be load bearing. Stone cladding is a Stone veneer, or simulated stone, applied to a building or other structure made of a material other than stone. Stone cladding is sometimes applied to concrete and steel buildings as part of their original architectural design.
Unsaturated polyester resin - We offer wide range of Stone Veneer resins based on Flame Retardant, Vinyl ester, Isophthalic & Terephthalic, suitable for all kind of Stone Veneer profiles.
Our Stone Veneer resin has following properties :
The resins available for Stone Veneer are :
GLASS FIBRE REINFORCEMENT
As commitment to provide one stop complete solution to composite industry INNOVATIVE RESINS supplies best Glass fiber products from established manufacturers and provide a complete range of glass fibers.
CATALYST SYSTEMS
ACCELATOR
PIGMENT PASTES
Innovative produces finest quality of pigment paste with the brand name INOX PIGMENTS with the industry standard and also RAL based customized as per client requirement. We offer a wide range of colours strictly adhere to match colours with SPECTROPHOTO METER to ensure color consistency
Technical Support
Gelcoat or 'Gel Coat' is a material used to provide a high-quality finish on the visible surface of a fiber-reinforced composite. The most common gelcoats are thermosetting polymers based on epoxy or unsaturated polyester resin chemistry. Gelcoats are modified resins which are applied to moulds in the liquid state. They are cured to form crosslinked polymers and are subsequently backed with thermoset polymer matrix composites which are often mixtures of polyester resin and fiberglass, or epoxy resin which is most used with carbon fiber for higher specific strength.
Stone Veneer Gelcoat :
Mass transit (Railway) Gelcoat :
Hand Lay Up Gelcoat :
CATALYST SYSTEMS
Company also Provide good quality catalyst systems like MEKP from its own brand
ACCELARATOR
RELEASE AGENTS
PIGMENT PASTES
Innovative produces finest quality of pigment paste with the brand name INOX PIGMENTS with the industry standard and RAL based customized as per client requirement. We offer a wide range of colors strictly adhere to match colors with SPECTROPHOTO METER to ensure color consistency.
Modern mass transport needs to be fast, efficient, comfortable, and safe. A lighter train also uses less energy per passenger distance covered. Passenger comfort also require light, compact and durable materials. The key parameter of passenger safety is fire, smoke, toxicity performance of the material chosen. All these aspects can be optimized by using composite material and solution from innovative resins.
Unsaturated polyester resin - We offer wide range of Mass Transit Resin based on Orthothalic, Isophthalic & Terephthalic, suitable for all kind of Hand Lay Up profiles. Our mass transit resin has following properties:
Improved Secondary bonding Characteristics.
Excellent Resistant to cracking.
Less Wear And tear and minimum repairs are required.
Meet Fire Retardant as per MDTS-133 Requirements for Flame Spread, Toxicity, LOI & smoke Density.
High Mechanical Properties for High Static or dynamic Loads.
High Heat Distortion Temperature
The resins available for Mass Transit are:
IR-521(TOOLEX) - Vinyl Ester Tooling Grade
IR-501 - Vinyl Ester Tooling Grade Resin
IR-165 - ISO Tooling Grade Gelcoat
IR-161 - Orthopthalic NPG Based Clear Gelcoat
IR-176 - Orthopthalic Based Halogen Free Fire-Retardant Gelcoat
IR-176(pigmented) - Pigmented Gelcoat-
RAL/ DS7000/8000/9000 and RAL 9018, RAL 7037, RAL9016 Etc.
IR-149 - Standard Orthopthalic Gelcoat
IR-175 - Orthopthalic Halogen Free Fire- Retardant Resin. (HFFR)
IR-153 - Orthopthalic Fire Retardant Resin
IR-205 - Isophthalic SMC Grade Resin
IR-118 - Terephthalic SMC Grade Resin
IR-154 – Halogenated Flame Retardant Gelcoat
GLASS FIBRE REINFORCEMENT
As commitment to provide one step complete solution to composite industry INNOVATIVE RESINS supplies best Glass fiber products from established manufacturers and provide a complete range of glass fibers.
Roving – 600/1200/2400/4800 TEX (OCF/BINANI/IMPORTED)
Wooven Roving (WR) – 360/610/225 GSM (OCF/IMPORTED)
Chopped standard mat (CSM)- 225/300/450 (OCF/BINANI/IMPORTED)
Surface Mat – 30GSM (IMPORTED)
CATALYST SYSTEMS
Company also Provide good quality catalyst systems like MEKP from its own brand
MEKP – IR-PEROX
ACCELARATOR
Company Offers Our Own Accelerator/Cobalt Systems for FRP Industries
Company offers best quality cobalt systems as accelerator ALFA Make for Cobalt 2%/3% and 6% and provide.
DMA - Promotor (IMPORTED)
FILLER & ADDITIVES
ATH
CACO3
Talk powder
Tio2
RELEASE AGENTS
Mc Lube
Wax polish
PVA powder
ACCESSORIES
Brush – 2”/2.5”/3”
FRP Rollers – 2”/4”/6”
Gelcoat Spray Gun
PIGMENT PASTES
Innovative produces finest quality of pigment paste with the brand name INOX PIGMENTS with the industry standard and RAL based customized as per client requirement. We offer a wide range of colors strictly adhere to match colors with SPECTROPHOTO METER to ensure color consistency.
Technical Support
Our Technical person will visit at your end when you have faced any issue in material and process. He will guide/Educate you about material and process.
When you have raised any complaint then our technical person will provide RCA (Root cause analysis)/CAPA (Corrective and preventive action) closer.
We will provide all SOP of hand layup process like Releasing, Gel coating, Moulding. De-moulding, Trimming, Finishing etc.
We will provide all technical document with material like TDS, MSDS, MTC.
We will provide the material according to railway specification MDTS 133 REV. 05, MDTS 167.
We will provide the gelcoat according to RAL DS shade card.
We are happy to help you for setting a new lab for railway customer.
If you have any query in lab testing than we will provide training to your engineers.
We are happy to help you for setting up for a new unit/plant for railway customer.
To encapsulate, seal and insulate delicate electrical and electronic components from damage, many manufacturers rely on tough, flexible polyurethane potting compounds. These liquid plastic casting resins are economical and easy to pour over fragile printed circuit boards, microelectronics, and wiring. During curing, polyurethane encapsulants are characterized by low shrinkage to prevent stress on sensitive electronic components. In service, hydrophobic elastomers insulate electronics from moisture damage and waterproof submersible components. Polyurethanes are heat resistant to protect circuitry during thermal cycling of completed assemblies. The casting resins are also formulated with good dielectric properties and low glass transition temperatures to retain flexibility even at low temperatures.
Resin :
Innovative Resins manufactures three Shore A hardness polyurethanes specifically designed for use in electrical and electronics applications.
GLASS FIBRE REINFORCEMENT :
As commitment to provide one step complete solution to composite industry INNOVATIVE RESINS supplies best Glass fiber products from established manufacturers and provide a complete range of glass fibers.
CATALYST SYSTEMS
Company also Provide good quality catalyst systems like MEKP/TBPB from its own brand
ACCELARATOR :
PIGMENT PASTES
Innovative produces finest quality of pigment paste with the brand name INOX PIGMENTS with the industry standard and RAL based customized as per client requirement. We offer a wide range of colors strictly adhere to match colors with SPECTROPHOTO METER to ensure color consistency.
TECHNICAL SUPPORT
Glass fiber reinforced concrete (GFRC) comprises hydration products of cement, or cement plus sand, and the glass fibers. Glass fibers are used are used as reinforcement for concrete. Glass fibers were first used to reinforce cement and concrete in Russia. However they were corroded by the highly alkaline Portland cement matrix. Therefore, alkali resistant glass fibres have been subsequently developed in UK and other countries. Glass fibers are available in the form of continuous rovings, chopped strand mats, cranette, wool, ropes and woven fabric. Glass fibers coated with ISophthalic resin compounds have also been tried out to protect them from alkali attack by cement.
Unsaturated polyester resin :
We offer wide range of GRC resins based on, orthophthalic, Isophthalic, terephthalic, fire retardant, suitable for all kind of GRC profiles.
Our GRC resin has following properties :
The resins available for GRC are :
GLASS FIBRE REINFORCEMENT
As commitment to provide one step complete solution to composite industry INNOVATIVE RESINS supplies best Glass fiber products from established manufacturers and provide a complete range of glass fibers.
The Available are :
CATALYST SYSTEMS
Company also Provide good quality catalyst systems MEKP from its own brand and also Akzonobel brand.
The Available are :
ACCELARATOR
Company Offers own Accelerator/Cobalt Systems and also ALFA Cobalt make for FRP Industries
The Available are
FILLER & ADDITIVES
The Available are :
Tio2
RELEASE AGENTS
The Available are :
ACCESSORIES
The Available are :
PIGMENT PASTES
Innovative produces finest quality of pigment paste with the brand name INOX PIGMENTS with the industry standard and RAL based customized as per client requirement. We offer a wide range of colors strictly adhere to match colors with SPECTROPHOTO METER to ensure color consistency.
Technical Support
Our technical teams are Experts in GRC Process raw material requirements, processing technology and are happy to help our clients whenever required. Our Technical person will visit immediately if you face any kind of issue whether that related to your production process or any raw material. He will assist you handle the same, and share RCA (Root cause analysis)/CAPA (Corrective and preventive action) closer.
Quartz stone is a composite material made of crushed stone bound together by an adhesive, (most commonly Polymer Resin, with some newer versions using cement mix). This category includes engineered Quartz, polymer concrete and engineered marble stone. The application of these products depends on the original stone used. For engineered marbles the most common application is indoor flooring and walls, while the quartz-based product is used primarily for kitchen countertops as an alternative to laminate or granite. Related materials include geopolymers and cast stone. Unlike terrazzo, the material is factory made in either blocks or slabs, cut and polished by fabricators, and assembled at the worksite.
Resin :
Unsaturated polyester resin - We offer wide range of Hand Lay Up Resins based on Orthothalic, Isophthalic & Terephthalic, suitable for all kind of Quartz Stone profiles.
Our Quartz Stone resin has following properties:
PIGMENT PASTES
Innovative produces finest quality of pigment paste with the brand name INOX PIGMENTS with the industry standard and RAL based customized as per client requirement. We offer a wide range of colors strictly adhere to match colors with SPECTROPHOTO METER to ensure color consistency.
TECHNICAL SUPPORT
Innovative produces finest quality of pigment pastes with the brand name INOX PIGMENTS with the industry standard and RAL based customized as per client requirement. We offer a wide range of colors strictly adhere to match colors with SPECTROPHOTO METER to ensure color consistency.
Unsaturated polyester resin - We offer wide range of Statue Casting Resins based on Orthothalic, Isophthalic & Terephthalic, suitable for all kind of Statue Casting profiles.
Our Statue Casting resin has following properties:
The resins available for Statue Casting are :
GLASS FIBRE REINFORCEMENT :
As commitment to provide one step complete solution to composite industry INNOVATIVE RESINS supplies best Glass fiber products from established manufacturers and provide a complete range of glass fibers.
CATALYST SYSTEMS :
Company also Provide good quality catalyst systems like MEKP from its own brand
ACCELARATOR :
FILLER & ADDITIVES :
PIGMENT PASTES :
Innovative produces finest quality of pigment paste with the brand name INOX PIGMENTS with the industry standard and RAL based customized as per client requirement. We offer a wide range of colors strictly adhere to match colors with SPECTROPHOTO METER to ensure color consistency.
TECHNICAL SUPPORT
An abrasive is a material, often a mineral, that is used to shape or finish a workpiece through rubbing which leads to part of the workpiece being worn away by friction. While finishing a material often means polishing it to gain a smooth, reflective surface, the process can also involve roughening as in satin, matte or beaded finishes. In short, the ceramics which are used to cut, grind and polish other softer materials are known as abrasives.
Abrasives are extremely common place and are used very extensively in a wide variety of industrial, domestic, and technological applications. This gives rise to a large variation in the physical and chemical composition of abrasives as well as the shape of the abrasive. Some common uses for abrasives include grinding, polishing, buffing, honing, cutting, drilling, sharpening, lapping, and sanding (see abrasive machining). (For simplicity, "mineral" in this article will be used loosely to refer to both minerals and mineral-like substances whether man-made or not.)
Files are not abrasives; they remove material not by scratching or rubbing, but by the cutting action of sharp teeth which have been cut into the surface of the file, very much like those of a saw. However, diamond files are a form of coated abrasive (as they are metal rods coated with diamond powder). Unsaturated polyester resin - We offer wide range of Abrasive Resins based on Vinyl ester, Isophthalic & Terephthalic, suitable for all kind of Abrasive profiles.
Our Abrasive resin has following properties:
The resins available for Abrasive are:
CATALYST SYSTEMS
Company also Provide good quality catalyst systems like MEKP from its own brand
ACCELARATOR
PIGMENT PASTES
Innovative produces finest quality of pigment paste with the brand name INOX PIGMENTS with the industry standard and RAL based customized as per client requirement. We offer a wide range of colors strictly adhere to match colors with SPECTROPHOTO METER to ensure color consistency.
TECHNICAL SUPPORT