Our Products
Leading Manufacturer, Supplier & Retailer of Tooling Grade Resin and Gelcoat.
General Description :
\nToolex is epoxy base vinylester tooling gelcoat perfectly suited in making of FRP moulds for open and closed moulding processes. Mould will have properties like substantial gloss retention, resistance to splitting, stability at high temperature. Tooling gel coats are specially designed to provide a highly polish-able and durable surface to moulds. They are formulated to create a surface capable of yielding hundreds of releases, resist surface damage and work well with a wide range of release agents. These require very high levels of durability to overcome the mechanical and thermal stresses encountered during the curing and demoulding processes. Give long production cycle to be carried out on the mould. The outer surface layer must be able to protect an object from atmospheric, chemical, and ultraviolet prevents water absorption inside the fibre of the material as well as deterioration due to aggressive saponification. Indispensable for the production of a mould that is adequately resistant. It provides wet-out, easy air release, low shrinkage, and higher deflection temperature.
\n\n
MOULD CONCEPTION :
\n\n
FACE COAT :
\n\n
SKIN – LAMINATE
\n\n
INTERMEDIARY :
\n\n
STRUCTURAL
\n\n
Vinylester resin & Gelcoat
\nWe offer wide range of tooling grade resins and gelcoat based on vinylester, suitable for all kind of FRP mould making.
\n\n
Our tooling resin and gelcoat has following properties :
\n\n
The resins available for tooling are :
\n\n
GLASS FIBRE REINFORCEMENT
\nAs commitment to provide one step complete solution to composite industry INNOVATIVE RESINS supplies best Glass fiber products from established manufacturers and provide a complete range of glass fibers.
\n\n
The Available are :
\n\n
CATALYST SYSTEMS
\nCompany also Provide good quality catalyst systems MEKP from its own brand and also Akzonobel brand.
\n\n
The Available are :
\n\n
ACCELARATOR
\nCompany Offers own Accelerator/Cobalt Systems and also ALFA Cobalt make for FRP Industries
\n\n
The Available are
\n\n
RELEASE AGENTS
\n\n
ACCESSORIES
\nThe Available are
\n\n
PIGMENT PASTES
\nInnovative produces finest quality of pigment paste with the brand name INOX PIGMENTS with the industry standard and RAL based customized as per client requirement. We offer a wide range of colors strictly adhere to match colors with SPECTROPHOTO METER to ensure color consistency.
\n\n
Technical Support
\nOur technical teams are Experts in Tooling Process raw material requirements, processing technology and are happy to help our clients whenever required. Our Technical person will visit immediately if you face any kind of issue whether that related to your production process or any raw material. He will assist you handle the same, and share RCA (Root cause analysis)/CAPA (Corrective and preventive action) closer.
COMPARISON CHART
| SPECIFICATION | ISO GELCOAT | TOOLEX GELCOAT | BENEFITS |
|---|---|---|---|
Number of release cycle |
With traditional isophthalic based gelcoat generally after 300 to 500pcs releases there are damages in the die like cracks, star marks, roughness, crazzing. | DIE made with TOOLEX gelcoat no. of releases can be drawn more than 1000 to 2000pcs without any damages. | reduces Downtime of die and hence high productivity Reduces overall die cost per unit |
Finishes |
Standard and Dull finish die hence product finish is also dull and poor. | DIE made with TOOLEX is having extra ordinary high gloss finish which produces equally excellent finishes in products. | Increases saleability of the product Better value addition can be realised |
Production |
Traditionally Production from a single die is 1-2 pcs in 8hr shift | As Release is fast and smooth so efforts and time in releasing reduces significantly and production increases by 20% | Overall production time reduces by 10% Higher production and manpower cost reduction by 10 - 20% |
Maintenance |
It require regular maintainence | Due to its hardness, strength it doesn’t require buffing and cleaning regularly. | It saves COST and TIME. Production will smooth and Fast. |
Ease to apply |
As its viscousity is normal labour require more efforts | Its viscosity is low so applying its layer is easy and fast. | It reduce cost of a DYE due to low viscosity quantity will be less apply by 20-30%. |
Gelcoat or 'Gel Coat' is a material used to provide a high-quality finish on the visible surface of a fiber-reinforced composite. The most common gelcoats are thermosetting polymers based on epoxy or unsaturated polyester resin chemistry. Gelcoats are modified resins which are applied to moulds in the liquid state. They are cured to form crosslinked polymers and are subsequently backed with thermoset polymer matrix composites which are often mixtures of polyester resin and fiberglass, or epoxy resin which is most used with carbon fiber for higher specific strength.
Stone Veneer Gelcoat :
Mass transit (Railway) Gelcoat :
Hand Lay Up Gelcoat :
CATALYST SYSTEMS
Company also Provide good quality catalyst systems like MEKP from its own brand
ACCELARATOR
RELEASE AGENTS
PIGMENT PASTES
Innovative produces finest quality of pigment paste with the brand name INOX PIGMENTS with the industry standard and RAL based customized as per client requirement. We offer a wide range of colors strictly adhere to match colors with SPECTROPHOTO METER to ensure color consistency.
Ashish Rathi (Innovative Resins Pvt Ltd)
C-510 Court Yard, Nirvana Country, Sector-50, Gurugram, Haryana - 122018, India
https://www.innovativeresin.com
Share us via
