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Leading Manufacturer, Supplier & Retailer of MBC Double Cone Solids Blender and Liquid Mixing Blender.
Thedouble cone blenderis used to producehomogeneous solid-solid mixture. Mixing is acommon process step in the manufacture of products for industries such as healthcare, food, chemical, cosmetics, detergents, fertilizers and plastics.
Examples of materials or substances mixed in this way include pharmaceutical granules, semolina flour, seeds, starch, coffee beans and ground coffee, cocoa, chocolate flakes orgranules, powdered milk, baby food, preparations to make dehydrated soups and creams, leaf waxes, detergent granules, soap flakes, artificial fertilizers, plastic in powder, ground orpellet form, fibreglass, etc.
The main body of theblenderconsists of two cone-shaped sections welded at their bases toa central cylindrical section. The axis of rotation is perpendicular to the cone axis and passesthrough the cylindrical section. The driving motor is located at one of the two lateral supportsholding the blender body.
The solids are introduced into the blender through the loading aperture. In this type ofblender, mixing takes place axially, as a result of the powder moving through the differentsections. Mixing is thorough but it depends on the rotating speed.
The mixture is discharged through a hermetically closing butterfly valve which can beoperated manually or automatically.
The unit is provided with a guard rail with electrical safety to prevent the operator fromaccessing it when in operation. If anyone should gain access to the unit, for safety reasons, the operation will cease.
The series consists of 6 models with a total capacity of 160 to 4200 litres and a useful capacity of 65% of the total.
Thisblenderis especially designed for sensitive mixtures with risk of breakage where the generation of dusts is to be avoided.
Mixing times vary between 5 and 20 minutes depending on the mixture.
The interior of theblenderincorporates a cone mounted on the pivot axis on both sides. This system eliminates the formation ofdead spaces and facilitates gravity discharge.
The unit is manufactured in AISI 316 (EN 14404) quality for all parts in contact with the product and AISI 304 (EN 14301) for thesupports and the rest of the equipment. The internal and external surfaces have a bright polished finish.Due to the polished surface and absence of edges or corners, the unit can be easily cleaned either manually or automaticallywith CIP system.
The unit incorporates a guard rail with electrical safety, according to EC safety standards.
Parts in contact with the product AISI 316 (EN 14404)Structure and other metal parts AISI 304 (EN 14301)Internal finish Bright polishExternal finish Bright polish
This unit allows the incorporation of a liquid spray system to introduce liquids in spray form during the process. The injector isconnected to the spray nozzles by means of a rotary system and is fed with additives from a pressurized tank or by means of avariable displacement pump at constant pressure.
The automatic stop positions are: loading, discharging, and sampling. Before stopping at one of these three positions, thesystem performs a cycle which slows down the mixer in order to reach the stopping position with the highest possible accuracyand remains halted at that point.
The unit can be equipped with an automated loading system for introducing powders and granules into the blender body bymeans of a vacuum unit with self-cleaning hoses. It prevents creation of dust.
The skid can also be provided with a complete monoblock vacuum unit with liquid ring pump.
It is possible to install an automated vacuum discharge system. It includes a product receiving hopper with an automated
self-cleaning filter; as well as a control panel for the unit.
The loading/discharge can be carried out with pneumatically actuated retractable hermetic bellows. This system and the vacuumloading/discharge can be combined.
The solid/liquid blender is designed for the dissolution of solids in the applications of the food-processing, cosmetics, pharmaceutical and chemical industries. Dissolution of sugar for the beverage production, milk reconstitution, syrup production, brine preparation, yogurt and other milk product premixtures and ice-cream production are some of its applications.
Operating principleIt is a recirculation system for dissolution of solids. The product is recirculating while the solids are manually or automatically added through the hopper of the blender.Several preparation tanks can be connected to the blender by means of a manifold.
The Standard unit consists of the following elements:- Stainless steel tank with a folding lid on the upper part.- Blender.- Blender feeding pump (centrifugal or positive displacement pump).- Manual butterfly valves.- Control panel to control and protect the blender and the pump.
Flow of liquid: up to 65000 l/hSuction of solids: approx. up to 7500 kg/h
Parts in contact woth the product: AISI-316LGaskets: EPDMBlender mechanical seal (standard): C / StSt / EPDMInternal surface finish: mirror polish, Ra < 0.8
Mechanical seal: SiC/C, SiC/SiC, TungC/SiC .Cooled mechanical seal.Gaskets: Vitn, PTFE.Connections: DIN, SMS, RJT, .Automation: hopper level sensors and automatic valves.PLC to programme recipes.Various levels of automation.Vibrator on the blender hopper.CIPable design.Heating or cooling jackets.Heat exchanger.Manifold allows to work with two or more tanks.Automatic powder dosification.
Vikas Jobanputra (Inoxpa India Pvt)
Noxpa Location, Survey No 83, Hissa No 2/6/a, Anant Industrial Estate, At- Shivane, Tal- Haveli, Dist. Pune, Maharashtra
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