Our Products #4491150

The Ionberg provides clients Moving Bed Biological Reactor that primarily removes wastewater in three stages that are Primary Settlement, Aeration and Final Settlement. This robust treatment plant is simple in design and suitable for broad range of applications. This system can be supplied and installed with air blowers. Apart from this, minimum civil work is required.
Process
Primary Settlement : Initial settlement of wastewater and separation of gross solids occurs in the primary settlement tank. The gross solids in the wastewater form sludge at the bottom of the tank and lighter social debris forms a crust on the surface. The settled liquor that is contained between the sludge and crust passes forward through an outlet filter for treatment in the Aeration Chamber.
Aeration : The Moving Bed Biological Reactor (MBBR) employs a submerged media onto which micro organisms attach. This biomass requires oxygen to flourish. This is supplied by aerating the liquid in the chamber. The biomass retained on the media provides effective treatment for effluent. The media are kept in motion by the course bubble aeration. The air introduced into the tank ensures thorough mixing and turnover of the media within the reactor.
Final Settlement : The effluent passes forward for the final stage of treatment and enters the final settlement tank through a stilling well. This slows the velocity of the effluent and allows any remaining fine solids to settle. The base of the tank is coned allowing final settlement of the effluent to take place with minimal disturbance to any settled particles. The return sludge pump is located at the base of the tank and any remaining fine solids are returned via a sludge return line to the primary settlement tank. The treated effluent emerges from the system through the outlet for disposal.

We are offering sequencing batch reactor.

Modular Sewage Treatment Plant
The Membrane BioReactor (MBR) is a state of the art pre-engineered sewage treatment system utilizing Ionbergs water treatment expertise with submerged membrane technology. The membrane separation process eliminates the conventional sedimentation tank and allows high volumetric loading, resulting in a smaller footprint. The MBR can produce high quality effluent with high BOD5 removal (about 98%), complete nitrification and partial de-nitrification and achieves virtually complete TSS removal.
Submerged Flat Sheet Membrane Technology
The MBR unit uses Toray flat sheet membranes immersed in the process tank in direct contact with the mixed liquor. Air injected from a manifold at the bottom of the membrane assembly helps to keep the membrane surfaces clean as well as supply oxygen for biological growth. MBR is equipped with a high level of automation, ensuring the plants simple operation and low maintenance cost.
Higher efficiency
Using membranes to separate sludge ensures higher quality treated water free from suspended solids. Membranes can retain activated sludge at high concentrations, resulting in more efficient BOD and nitrogen removal. The membrane has an immense number of minuscule pores delivering stable and high water permeability with minimal clogging and higher permeated water quality.
Modular MBR Advantages
The membranes are submerged directly within the bioreactor. It is typically operated in a considerably different range of parameters for the mean cell resident time and substrate utilization rate than conventional activated sludge processes. As a result, the Pure Aqua Modular MBR offers several benefits over the conventional activated sludge process.

The Ionberg is a leading provider of deionization solutions. Our water deionizers are rugged, pre-engineered, pre-assembled, standardized units that minimize expensive installation and start-up costs. We have designed our Deionization systems to maximize the efficiency and repeatability of the unit during the service and regeneration modes
The Process of Deionization or Ion-exchange
In the context of water purification, ion-exchange is a rapid and reversible process in which impurity ions present in the water are replaced by ions released by an ion-exchange resin. The impurity ions are taken up by the resin, which must be periodically regenerated to restore it to the original ionic form. (An ion is an atom or group of atoms with an electric charge. Positively-charged ions are called cations and are usually metals; negatively-charged ions are called anions and are usually non-metals).

DAF is a gravity seperation process whereby the separation of two phases is achieved by increasing the specific gravity difference of the two phases. This is achieved by attaching micro air bubbles, brought about by saturating water with air under pressure, and then expanding the wa terstream through valves to atmospheric pressure. These micro bubbles nucleate onto the solid particles to be separated, thus lowering the specific gravity and allowing contaminants to rise to the surface.
Suspended solids, grease and oil are very efficiently removed by DAF, and a combination of screening and DAF results in BODCOD removals upto 60% depending on the application.However, a combination of flocculation and floatation can result in BOD removals of around 80-90%.
The advantages of DAF clarifiers are their ability to treat a wide range of suspended solids in water at a high rate of solids removal and for wastewater sludge thickening. Millions of micron sized air bubbles in the DAF thickener float solids to the tank surface, forming a concentrated sludge blanket. A scoop removes the thickened sludge.
Empty circular DAF clarifier. Note the shallow tank and all wetted parts are stainless steel construction. The top bridge rotates around the tank rim once every three minutes or less. Normal tank water depth is 18". Normal rise rate of suspended solids is 10" to 12" per minute.
The Ionberg DAF is an innovative dissolved air flotation (DAF) system for use in a variety of applications with relatively low hydraulic flow rates (typically 100 GPM or less). The system can be used with air only for simple oil and grease removal, or combined with chemicals for greater removal rates of other parameters. The MicroDAF with built-in Flocculator and chemical addition is used in the reduction BOD, COD, TSS, FOG, TKN, phosphorous and various metals in wastewater. They are also effectively used for reduction in bio-solids and algae removal.(Algae TSS Removal).

The Sequencing Batch Reactor (SBR) is an activated sludge process designed to operate under non-steady state conditions. An SBR operates in a true batch mode with aeration and sludge settlement both occurring in the same tank. The major differences between SBR and conventional continuous-flow, activated sludge system is that the SBR tank carries out the functions of equalization aeration and sedimentation in a time sequence rather than in the conventional space sequence of continuous-flow systems. In addition, the SBR system can be designed with the ability to treat a wide range of influent volumes whereas the continuous system is based upon a fixed influent flowrate. Thus, there is a degree of flexibility associated with working in a time rather than in a space sequence [1].
SBRs produce sludges with good settling properties providing the influent wastewater is admitted into the aeration in a controlled manner. Controls range from a simplified float and timer based system with a PLC to a PC based SCADA system with color graphics using either flow proportional aeration or dissolved oxygen controlled aeration to reduce aeration to reduce energy consumption and enhance the selective pressures for BOD, nutrient removal, and control of filaments [1]. An appropriately designed SBR process is a unique combination of equipment and software. Working with automated control reduces the number of operator skill and attention requirement.
The majority of the aeration equipment of sequencing batch reactors consist of jet, fine bubble, and coarse bubble aeration systems. The main focus of this report is a jet aerated sequencing batch reactor activated sludge system.
Sequencing Batch Reactor Process Cycles
The operating principles of a batch activated sludge process, or SBR, are characterized in six discrete periods:
1. Anoxic Fill
2. Aerated Fill
3. React
4. Settle
5. Decant
6. Idle.

Up flow anaerobic sludge blanket technology also known as UASB reactor is a form of anaerobic digester which used in wastewater treatment. UASB reactor is a methane-producing digester, which uses an anaerobic process and forming a blanket of granular sludge and is processed by the anaerobic microorganisms.


Function and application
Breweries and beverage industry
Distilleries and fermentation industry
Food Industry
Pulp and paper.

Tube settlers increase the settling capacity of circular clarifiers and/or rectangular sedimentation basins by reducing the vertical distance a floc particle must settle before agglomerating to form larger particles. The settlers use multiple tubular channels sloped at an angle of 60 and adjacent to each other, which combine to form an increased effective settling area. This provides for a particle settling depth that is significantly less than the settling depth of a conventional clarifier, reducing settling times. Tube settlers capture the settleable fine floc that escapes the clarification zone beneath the tube settlers and allows the larger floc to travel to the tank bottom in a more settleable form. The settler's channel collects solids into a compact mass which promotes the solids to slide down the tube Channel.
Why Ionberg Tube Settlers?
Tube settlers offer an inexpensive method of upgrading existing water treatment plant clarifiers and sedimentation basins to improve performance. They can also reduce the tankage/footprint required in new installations or improve the performance of existing settling basins by reducing the solids loading on downstream filters. Made of lightweight PVC, tube settlers can be easily supported with minimal structures that often incorporate the effluent trough supports. They are available in a variety of module sizes and tube lengths to fit any tank geometry, with custom design and engineering offered by the manufacturer.

Why SAFF (Submerged Aerated fixed Films) based Sewage Sanitation Systems for Commercial and Residential Sewage Waste water treatment?
Within the wastewater industry SAFF Technology is seen as the simplest and most cost effective method of commercial and residential sewage sanitation waste water treatment, particularly for small to medium sized treatment plants where available land is limited, and where full time operational manning would be uneconomical. A well built Submerged Aerated Filter plant has no moving parts within its main process zones, any serviceable items will be positioned to access easily without disrupting the ongoing sewage treatment.
CHOOSING SUBMERGED AERATED FIXED FILM TECHNOLOGY FOR COMMERCIAL AND RESIDENTIAL SEWAGE WASTE WATER TREATMENT RESULTS IN:
Predictable performance
Lower operation and maintenance costs
No interruption to process
Better whole life cost
Easy installation
SUBMERGED AERATED FIXED FILMS (SAFF) TECHNOLOGY
Submerged Aerated Fixed Films (SAFF) technology is a process used to reduce the organic loading of residential and commercial sewage waste water, and in doing so will reduce the Biological Oxygen Demand (BOD) and a significant quantity of Suspended Solids (SS) which if otherwise untreated would contaminate river and sea outfalls, in other words it is used to substantially improve effluent discharge quality.
As with traditional sewage treatment, Submerged Aerated Fixed Films technology uses three stages of dealing with commercial and residential sewage waste water:

Simplified flow diagram for a biological wastewater treatment with a activated-sludge process.
In the Bar Rack coarse solids are removed, such as sticks, rags, and other debris in untreated wastewater by interception. By use of fine screening even floatable matter and algae are removed. (p. 314)
In the Grit Chamber grit is removed consisting of sand, gravel, cinders, or other heavy solid materials that have subsiding velocities or specific gravities substantially greater than those of the organic putrescible solids in wastewater. (p. 384)
The Primary Clarifier is a basin where water has a certain retention time where the heavy organic solids can sediment (suspended solids). (p.384) Efficiently designed and operated primary sedimentation tanks should remove from 50 to 70 percent of the suspended solids and 25 to 40 percent of the BOD. (p.396)
The influent of the aeration tank is mixed with activated sludge and in the Aeration Tank the mixed liquor is aerated. By aerating the mixed liquor the aerobic processes will be stimulated, the growth rate of bacteria will be must faster.
Because the bacteria deplete the substrate, flocculation takes place. The soluble substrate becomes a solid biomass. These flocks of biomass will sediment in the Secondary Clarifier.
At the end of the process the effluent water is treated to Disinfect it and make it free of disease-causing organisms.

We are dedicatedly working to provide Mist chambers with best possible conditions for growth and development of plants. Our Mist chamber with controlled environments helps plants to grow more uniformly, with more vigor, this leads to less susceptible to disease and gets faster root growth.
Mist chambers are used by commercial nursery growers or Corporates for plant nursery production facilities. By using facilities, user can achieve their production targets year around. Different facilities are available with standard modules. These Mist chambers are commonly used for raising forest plantation including medicinal plants, herbs etc.
Mist chamber is specially designed for parameters mainly temperature, humidly, light, benching systems fixed movable to accommodate root trainers
Our Mist chambers consist of the following:
Steel structure with gutter
Polycarbonate multiwall UV stabilized sheet
Pad & Fan cooling system
Microprocessor control
Benching system
Photosynthesis system; light with PAR lamp
Fogging system
Overhead auto applicator
Tank
Floor

We are engaged in establishing Plant Tissue Culture Laboratories, complete solution projects on Turn Key Basis as well as Built to operate basis.
Highly chemical resistant finishes, many built-in safety features, excellent aerodynamics, noiseless operation, imported materials makes it compete with any international brand with standards that pass the stringent performance standards.
We provide and execute the installation of the following main products:
Photoperiodic simulation castor rack
Laminar air flow with latest ozone ionization disinfectants
Heat convector great, biotech
Temperature controller microclimate
Humidity monitor microclimate
Photoperiodic morphogen
Air conditioning
Ceiling insulation polyurethane
Floor insulation polymer anti-conductive isolieren.
Buffer Room
Air curtain

Plant Tissue Culture Laboratories
We are engaged in establishing Plant Tissue Culture Laboratories, complete solution projects on Turn Key Basis as well as Built to operate basis.
Highly chemical resistant finishes, many built-in safety features, excellent aerodynamics, noiseless operation, imported materials makes it compete with any international brand with standards that pass the stringent performance standards.
We provide and execute the installation of the following main products:
Photoperiodic simulation castor rack
Laminar air flow with latest ozone ionization disinfectants
Heat convector great, biotech
Temperature controller microclimate
Humidity monitor microclimate
Photoperiodic morphogen
Air conditioning
Ceiling insulation polyurethane
Floor insulation polymer anti-conductive isolieren.
Buffer Room
Air curtain

Conventional & Microprocessor Based Automatic Fire Detection & Alarm Systems
Analogue & Addressable & Intelligent Fire Detection & Alarm Systems
Ultraviolet & Infrared Sensor Based Detection Systems
Laser Based early Smoke Detection systems
FIRE SUPPRESSION SYSTEMS
Water Based Fire Fighting Systems :
Automatic Fire Hydrant & Wet Riser Systems
Sprinkler Systems
High Velocity Water Spray Systems
Water Mist Systems
Water Curtain Systems

We are considered as one of the most reliable Wastewater Treatment Plant Manufacturers & Exporters from India. The Wastewater Treatment Plant offered by us is an innovative plant design that is manufactured from high quality component and technologically enhanced features. This treatment plant is used for production of high quality treated water from waste water having minimum sewage, effluent and contamination & use of minimum chemicals. These Wastewater Treatment Plants are primarily used for treating, restoring as well as purifying wastewater. Apart from this, our effective wastewater treatment plant can be availed at the leading industrial prices.
Range
Activated Sludge Process
Moving Bed Biological Reactor
Membrane BioReactor
Sequencing Batch Reactor
Up flow Anaerobic Sludge Blanket
Dissolved Air Flotation
Circular Clarifier Thickener
Inclined Plate Settler
Tube Settler
SAFF (Submerged Aerobic Fixed Film Reactor)
Electrocoagulation

We bring forth hi-tech Water Treatment Systems that efficiently treats water. This Water Treatment System is used in various industrial applications across different industries like Pharmaceutical, Chemical, etc. Our Water Treatment Systems are easy to install, operate, offers high performance and have low maintenance that adds to the clients satisfaction level. We are among the renowned Manufacturers, Exporters and Suppliers of Water Treatment System in India. This Water Treatment System can be obtained at competitive prices.
Range
Condensate Polishing Unit
Deionizers
Membrane Technologies
Water Softening Plant
Filter

Experience in the Design & Manufacture of air pollution control equipments and its accessories have been achieved with in-depth understanding of the process requirements and giving practical and optimal solutions. To ensure best results, we utilize the latest technologies.
We follow standard work practices in manufacturing all our products, follow strict quality control procedures and timely deliver the materials to the utmost satisfaction of the customers. This experience has proven that tailoring air pollution control equipment to a particular application is an involved engineering process.
Construction and erection expertise ranges from experienced project supervision to full construction responsibility for the erection of the equipments and auxiliaries to achieve the desired performance from the equipments.

The Ionberg is one of the fastest growing diversified engineering company & have specialization in the field of Fire Detection, Alarm & Suppression Systems. Our all parts and equipment are ISI mark & TAC approved.
FIRE DETECTION & ALARM SYSTEMS
Conventional & Microprocessor Based Automatic Fire Detection & Alarm Systems
Analogue & Addressable & Intelligent Fire Detection & Alarm Systems
Ultraviolet & Infrared Sensor Based Detection Systems
Laser Based early Smoke Detection systems

We are engaged in establishing Plant Tissue Culture Laboratories, complete solution projects on Turn Key Basis as well as Built to operate basis.
Highly chemical resistant finishes, many built-in safety features, excellent aerodynamics, noiseless operation, imported materials makes it compete with any international brand with standards that pass the stringent performance standards.

The Ionberg offer the wide range of chemical for Cooling water for prevention of corrosion, deposition and microbiological control. System components with high temperatures on heat-transfer surfaces are most vulnerable hardness deposits, predominantly the deposit consist of calcium salts. Corrosion can occur under inorganic deposits through differential aeration and under organic deposits - microbiological-induced corrosion (MIC) - due to the acidic nature of the biological processes or where skin temperature is too high. Heat exchangers that have process leaks are susceptible to organic fouling from poor microbiological control.

We are an established Mineral Water Plant Manufacturer, Exporter and Supplier from Delhi, India. Each Mineral Water Plant is designed by us using innovative techniques to provide successful solutions in purifying water as per the set industrial standards. Consequently, the Mineral Water Plants offered by us are highly demanded for food processing and production of mineral water by industries in India, Asia and Africa.