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K.S. Electromech Pvt. Ltd.
gstGST : 06AADCK8180H2ZD Write a Review

Electric Welding Machine

We offer a complete product range of Solid State High Frequency Induction Welder and Vacuum Tube High Frequency Induction Welder

Solid State High Frequency Induction Welder

Over the years, our organization has a carved a niche for itself in Faridabad(India) and is dedicated towards becoming a trustworthy trader in other markets as well. Safe, reliable and genuine, we make all the transactions using cutting-edge technologies. Not just on the transactions, we keep a vigil eye on the transactions made by you and other parties and ensure that no other party is involved while making payments.

The whole solid state high frequency induction welder has its four main components that are as follows :

  • Rectifier Cabinet : The rectifier cabinet converts the incoming AC power supply into variable DC power supply. The DC power is filtered by installing reactors and filter capacitors. Input Line reactor is installed to limit the current and sudden surges. Many types of protections are incorporated in the circuit for safety of the equipment and components Siemens PLC is used for control circuit logic and interfaced with a digital touch screen on operator control desk. The cabinet is made of high quality CRC Sheet duly fabricated as per dust proof design. The paint is high quality powder coated.
  • Inverter Cabinet : High power mosfet modules are used in inverter cabinet. The Mosfet’s are German IXYS Make with fast recovery diode mounted on water cooled copper plate. The modules are designed such as one module can be replaced easily. The inverter cabinet is made of high quality CRC Sheet duly fabricated as per dust proof design. The paint is high quality powder coated. The high power sandwich type capacitors are installed on copper plate, water cooled by closed loop distilled water circulation. The angle lead passes the power to the pipe through the work coil.
  • Distilled water cooling unit : The Distilled water cooling unit in solid state high frequency induction welder uses distilled water for cooling the whole unit and the same water supply is circulated through the whole unit. The pump used in high quality industrial grade nonferrous pump. The water is stored in a tank and pumped through a stainless steel plate type heat exchanger into the solid state high frequency induction welder. The plates of heat exchanger are made of stainless steel grade SS316. The whole unit is mounted on structural steel fabricated unit. The heat exchanger unit is the latest technology and very highly efficient. Distilled water flows in alternated plates and in other plate raw soft water is circulated. The heat of distilled water is transferred to the raw water. Raw water is cooled by induced draft type cooling tower.
  • Control Desk : The Control Desk provides various interface to the operator to control the power of Solid State high frequency induction welder. The operation push button and power control pots are installed on the desk. Digital LCD Screen is provided to observe the running parameters as well as fault/ healthy state of Solid State high frequency induction welder. Push button controls for speed control of tube mill is also installed on the desk. Indicating lights and meters for parameters are also installed on desk for observation while running the tube mill. Emergency push button is also provided with interlocks as required.

Details

Welder Model Output Power Frequency Electricity Efficiency
KS-SSW-60 60 KW 450 ~ 500 kHz ≥  85 %
KS-SSW-100 100 KW 400 ~ 450 kHz ≥  85 %
KS-SSW-150 150 KW 350 ~ 400 kHz ≥  85 %
KS-SSW-200 200 KW 300 ~ 350 kHz ≥  85 %
KS-SSW-250 250 KW 300 ~ 350 kHz ≥  85 %
KS-SSW-300 300 KW 300 ~ 350 kHz ≥  85 %
KS-SSW-400 400 KW 200 ~ 300 kHz ≥  85 %
KS-SSW-500 500 KW 200 ~ 300 kHz ≥  85 %
KS-SSW-600 600 KW 200 ~ 300 kHz ≥  85 %
KS-SSW-700 700 KW 150 ~ 250 kHz ≥  85 %
KS-SSW-800 800 KW 150 ~ 250 kHz ≥  85 %
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Vacuum Tube High Frequency Induction Welder

Our entire range of products is made using high-quality and certified inputs, which are sourced from reliable vendors present in the market. Our quality auditors follow a strict selection process for the same. We have faith in transparency in terms of payment whether in advance or full cost. For their convenience, we offer our clients different payment options and make sure these methods are practical.

Parts of the vacuum tube type high frequency induction welder are :

  • Rectifier Cabinet :  The rectifier cabinet converts the incoming AC power supply into variable DC power supply. The DC power is filtered by installing reactors and filter capacitors. Input Line reactor is installed to limit the current and sudden surges. Many types of protections are incorporated in the circuit for safety of the equipment and components Siemens PLC is used for control circuit logic and interfaced with a digital touch screen on operator control desk. The cabinet is made of high quality CRC Sheet duly fabricated as per dust proof design. The paint is high quality powder coated.
  • Oscillator section : Oscillator Section consists of Oscillator valve, Tank Capacitors, Oscillator Valve Filament Supply Transformer, Ceramic Capacitor, High Frequency anode Choke, Anti-Parasitic oscillation assembly and Grid Biasing resistor assembly. In oscillator valve industrial metal ceramic power oscillator triode valve cooled by the distilled water cooling system. Tank capacitors are used for the tank circuit. Oscillator valve filament supply transformer is a step down transformer which gives supply to the filament connections of the oscillator valve. Ceramic Capacitor is used as the major components for oscillations and feedback to the oscillator valve. High Frequency anode choke is used to block high frequency transfer from oscillator section to rectifier section. Anti-Parasitic oscillation assembly is used in R-L

Details

Welder Model           Output Power            Electricity Efficiency
KS-VTW-60 60 KW ≥  50 to 60 %
KS-VTW-100 100 KW ≥  50 to 60 %
KS-VTW-150 150 KW ≥  50 to 60 %
KS-VTW-200 200 KW ≥  50 to 60 %
KS-VTW-250 250 KW ≥  50 to 60 %
KS-VTW-300 300 KW ≥  50 to 60 %
KS-VTW-400 400 KW ≥  50 to 60 %
KS-VTW-500 500 KW ≥  50 to 60 %
KS-VTW-600 600 KW ≥  50 to 60 %
KS-VTW-700 700 KW ≥  50 to 60 %
KS-VTW-800 800 KW ≥  50 to 60 %
KS-VTW-100 1000 KW ≥  50 to 60 %
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