Solid State High Frequency Induction Welder

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The whole solid state high frequency induction welder has its four main components that are as follows :

• Rectifier Cabinet : The rectifier cabinet converts the incoming AC power supply into variable DC power supply. The DC power is filtered by installing reactors and filter capacitors. Input Line reactor is installed to limit the current and sudden surges. Many types of protections are incorporated in the circuit for safety of the equipment and components Siemens PLC is used for control circuit logic and interfaced with a digital touch screen on operator control desk. The cabinet is made of high quality CRC Sheet duly fabricated as per dust proof design. The paint is high quality powder coated.
• Inverter Cabinet : High power mosfet modules are used in inverter cabinet. The Mosfet’s are German IXYS Make with fast recovery diode mounted on water cooled copper plate. The modules are designed such as one module can be replaced easily. The inverter cabinet is made of high quality CRC Sheet duly fabricated as per dust proof design. The paint is high quality powder coated. The high power sandwich type capacitors are installed on copper plate, water cooled by closed loop distilled water circulation. The angle lead passes the power to the pipe through the work coil.
• Distilled water cooling unit : The Distilled water cooling unit in solid state high frequency induction welder uses distilled water for cooling the whole unit and the same water supply is circulated through the whole unit. The pump used in high quality industrial grade nonferrous pump. The water is stored in a tank and pumped through a stainless steel plate type heat exchanger into the solid state high frequency induction welder. The plates of heat exchanger are made of stainless steel grade SS316. The whole unit is mounted on structural steel fabricated unit. The heat exchanger unit is the latest technology and very highly efficient. Distilled water flows in alternated plates and in other plate raw soft water is circulated. The heat of distilled water is transferred to the raw water. Raw water is cooled by induced draft type cooling tower.
• Control Desk : The Control Desk provides various interface to the operator to control the power of Solid State high frequency induction welder. The operation push button and power control pots are installed on the desk. Digital LCD Screen is provided to observe the running parameters as well as fault/ healthy state of Solid State high frequency induction welder. Push button controls for speed control of tube mill is also installed on the desk. Indicating lights and meters for parameters are also installed on desk for observation while running the tube mill. Emergency push button is also provided with interlocks as required.